Lexus ES: Installation
INSTALLATION
PROCEDURE
1. INSTALL NO. 2 HV SUPPLY STACK SUB-ASSEMBLY
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the No. 2 HV supply stack sub-assembly with the 4 nuts.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
(b) Engage the claw.
(c) Engage the clamp.
(d) Install the nut to connect the earth terminal.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
2. INSTALL NO. 1 HV SUPPLY STACK SUB-ASSEMBLY
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the No. 1 HV supply stack sub-assembly with the 4 nuts.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
(b) Engage the claw.
(c) Connect the connector.
NOTICE:
Make sure that the connector is connected securely.
(d) Connect the connector.
NOTICE:
Make sure that the connector is connected securely.
3. INSTALL BATTERY ECU ASSEMBLY
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4. INSTALL NO. 1 HV BATTERY INTAKE DUCT LH
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the No. 1 hybrid battery intake duct LH to the HV battery with the clip.
(b) Engage the claw of hybrid battery thermistor (sensor portion) to connect the No. 1 hybrid battery intake duct LH.
5. INSTALL NO. 2 HYBRID BATTERY SHIELD SUB-ASSEMBLY
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the No. 2 hybrid battery shield sub-assembly to the HV battery with the bolt and 3 nuts.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
6. INSTALL HYBRID BATTERY TERMINAL BLOCK
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7. INSTALL HV BATTERY JUNCTION BLOCK ASSEMBLY
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8. INSTALL NO. 1 HV BATTERY HOSE
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9. INSTALL UPPER HV BATTERY COVER SUB-ASSEMBLY
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10. INSTALL HV BATTERY
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11. PERFORM INITIALIZATION
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Recovery Inspection
CAUTION / NOTICE / HINT CAUTION:
When disposing of an HV supply stack sub-assembly, make sure to return it through an authorized collection agent who is capable of handling it safely. If it is retu
Discharging
DISCHARGING PROCEDURE 1. DISCHARGING (WHEN USING THE LI-ION BATTERY DISCHARGER) CAUTION: Be sure to wear insulated gloves and protective goggles. NOTICE: Make sure to observe the following points whe
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Components
COMPONENTS ILLUSTRATION *1 NO. 1 HV BATTERY SHIELD PANEL *2 UPPER HV BATTERY COVER SUB-ASSEMBLY *3 HYBRID BATTERY TERMINAL BLOCK - - N*m (kgf*cm, ft.*lbf): Specified torque - -
Installation
INSTALLATION PROCEDURE 1. INSTALL PANORAMIC VIEW MONITOR SWITCH (NO. 2 COMBINATION SWITCH ASSEMBLY) (a) Engage the 4 claws to install the panoramic view monitor switch (No. 2 combination switch assembly) as shown in the illustration. Install in this Direction 2. INSTALL LOWER INSTRUMENT PA
