Lexus ES: Installation
INSTALLATION
PROCEDURE
1. INSTALL NO. 2 HV SUPPLY STACK SUB-ASSEMBLY
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the No. 2 HV supply stack sub-assembly with the 4 nuts.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
(b) Engage the claw.
(c) Engage the clamp.
(d) Install the nut to connect the earth terminal.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
2. INSTALL NO. 1 HV SUPPLY STACK SUB-ASSEMBLY
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the No. 1 HV supply stack sub-assembly with the 4 nuts.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
(b) Engage the claw.
(c) Connect the connector.
NOTICE:
Make sure that the connector is connected securely.
(d) Connect the connector.
NOTICE:
Make sure that the connector is connected securely.
3. INSTALL BATTERY ECU ASSEMBLY
Click here .gif)
4. INSTALL NO. 1 HV BATTERY INTAKE DUCT LH
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the No. 1 hybrid battery intake duct LH to the HV battery with the clip.
(b) Engage the claw of hybrid battery thermistor (sensor portion) to connect the No. 1 hybrid battery intake duct LH.
5. INSTALL NO. 2 HYBRID BATTERY SHIELD SUB-ASSEMBLY
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the No. 2 hybrid battery shield sub-assembly to the HV battery with the bolt and 3 nuts.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
6. INSTALL HYBRID BATTERY TERMINAL BLOCK
Click here
7. INSTALL HV BATTERY JUNCTION BLOCK ASSEMBLY
Click here
8. INSTALL NO. 1 HV BATTERY HOSE
Click here
9. INSTALL UPPER HV BATTERY COVER SUB-ASSEMBLY
Click here
10. INSTALL HV BATTERY
Click here
11. PERFORM INITIALIZATION
Click here
READ NEXT:
Recovery Inspection
CAUTION / NOTICE / HINT CAUTION:
When disposing of an HV supply stack sub-assembly, make sure to return it through an authorized collection agent who is capable of handling it safely. If it is retu
Discharging
DISCHARGING PROCEDURE 1. DISCHARGING (WHEN USING THE LI-ION BATTERY DISCHARGER) CAUTION: Be sure to wear insulated gloves and protective goggles. NOTICE: Make sure to observe the following points whe
SEE MORE:
Coolant
ComponentsCOMPONENTS ILLUSTRATION *1 RADIATOR CAP SUB-ASSEMBLY *2 RADIATOR DRAIN COCK PLUG *3 NO. 1 ENGINE UNDER COVER - - ReplacementREPLACEMENT CAUTION / NOTICE / HINT CAUTION: Do not remove the radiator cap sub-assembly or radiator drain cock plug while the engine and rad
Data List / Active Test
DATA LIST / ACTIVE TEST DATA LIST NOTICE: In the table below, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not. HINT: Using the Techstream to read the Data List allows the values or states of
