Lexus ES: Installation
INSTALLATION
PROCEDURE
1. INSTALL NO. 2 HV SUPPLY STACK SUB-ASSEMBLY
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the No. 2 HV supply stack sub-assembly with the 4 nuts.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
(b) Engage the claw.
(c) Engage the clamp.
(d) Install the nut to connect the earth terminal.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
2. INSTALL NO. 1 HV SUPPLY STACK SUB-ASSEMBLY
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the No. 1 HV supply stack sub-assembly with the 4 nuts.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
(b) Engage the claw.
(c) Connect the connector.
NOTICE:
Make sure that the connector is connected securely.
(d) Connect the connector.
NOTICE:
Make sure that the connector is connected securely.
3. INSTALL BATTERY ECU ASSEMBLY
Click here .gif)
4. INSTALL NO. 1 HV BATTERY INTAKE DUCT LH
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the No. 1 hybrid battery intake duct LH to the HV battery with the clip.
(b) Engage the claw of hybrid battery thermistor (sensor portion) to connect the No. 1 hybrid battery intake duct LH.
5. INSTALL NO. 2 HYBRID BATTERY SHIELD SUB-ASSEMBLY
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the No. 2 hybrid battery shield sub-assembly to the HV battery with the bolt and 3 nuts.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
6. INSTALL HYBRID BATTERY TERMINAL BLOCK
Click here
7. INSTALL HV BATTERY JUNCTION BLOCK ASSEMBLY
Click here
8. INSTALL NO. 1 HV BATTERY HOSE
Click here
9. INSTALL UPPER HV BATTERY COVER SUB-ASSEMBLY
Click here
10. INSTALL HV BATTERY
Click here
11. PERFORM INITIALIZATION
Click here
READ NEXT:
Recovery Inspection
CAUTION / NOTICE / HINT CAUTION:
When disposing of an HV supply stack sub-assembly, make sure to return it through an authorized collection agent who is capable of handling it safely. If it is retu
Discharging
DISCHARGING PROCEDURE 1. DISCHARGING (WHEN USING THE LI-ION BATTERY DISCHARGER) CAUTION: Be sure to wear insulated gloves and protective goggles. NOTICE: Make sure to observe the following points whe
SEE MORE:
Initialization
INITIALIZATION INITIALIZE POWER WINDOW CONTROL SYSTEM (ALL DOORS) NOTICE:
When any of the door window regulator sub-assemblies, power window regulator motor assemblies, door glass or door glass runs have been removed and reinstalled, the power window control system must be initialized. Functions
ENG / EHV Device (C1A40)
DESCRIPTION When a SFI system malfunction signal sent by the ECM is detected by the clearance warning ECU assembly, DTC C1A40 is stored. DTC No. Detection Item DTC Detection Condition Trouble Area C1A40 ENG / EHV Device When the engine switch on (IG), a SFI system malfunction signal
