Lexus ES: Installation
Lexus ES (XZ10) Service Manual / Power Source & Network / A25a-fks (battery / Charging) / Generator / Installation
INSTALLATION
PROCEDURE
1. INSTALL GENERATOR ASSEMBLY
(a) Install the generator assembly with the bolt and 2 nuts.
Torque:
25 N·m {255 kgf·cm, 18 ft·lbf}
(b) Engage the clamp.
(c) Connect the E.F.I. vacuum sensor assembly (manifold absolute pressure sensor) connector.
(d) Install the wire harness clamp bracket to the generator assembly with the bolt.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
(e) Connect the wire harness to terminal B with the nut.
Torque:
9.8 N·m {100 kgf·cm, 87 in·lbf}
(f) Close the terminal cap.
(g) Connect the generator assembly connector.
2. INSTALL V-RIBBED BELT
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3. INSTALL INLET AIR CLEANER ASSEMBLY
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4. INSTALL COOL AIR INTAKE DUCT SEAL
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5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
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Reassembly
REASSEMBLY PROCEDURE 1. INSTALL GENERATOR ROTOR BEARING (a) Using SST and a press, install a new generator rotor bearing. SST: 09950-60011 09951-00470 SST: 09950-70010 09951-07100 (b
Inspection
INSPECTION PROCEDURE 1. INSPECT GENERATOR BRUSH HOLDER ASSEMBLY (a) Using a vernier caliper, measure the length of the exposed brushes. Standard Exposed Brush Length: 9.5 to 11.5 mm (0.374 to 0.45
Disassembly
DISASSEMBLY PROCEDURE 1. REMOVE GENERATOR PULLEY CAP (a) Remove the generator pulley cap from the generator pulley with clutch. NOTICE:
Do not reuse the generator pulley cap.
If the generato
SEE MORE:
Parts Location
PARTS LOCATION ILLUSTRATION *1 SPIRAL CABLE SUB-ASSEMBLY *2 STEERING WHEEL HEATER SWITCH (REFRESHING SEAT SWITCH) *3 INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY - ECU-IG1 NO. 3 FUSE *4 AIR CONDITIONING CONTROL ASSEMBLY *5 AIR CONDITIONING AMPLIFIER ASSEMBLY *6 RADIO RECEIV
Inspection
INSPECTION PROCEDURE 1. INSPECT OIL PUMP RELIEF VALVE (a) Coat the oil pump relief valve with engine oil, then check that it falls smoothly into the valve hole by its own weight. HINT: If the oil pump relief valve does not fall smoothly, replace the oil pump assembly. 2. INSPECT OIL P
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