Lexus ES manuals

Lexus ES: Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE CLUTCH DRUM OIL SEAL RING

(a) Remove the 4 clutch drum oil seal rings from the stator shaft assembly.

NOTICE:

Do not expand the gap of the clutch drum oil seal rings excessively.

2. REMOVE OIL STRAINER ASSEMBLY

(a) Using a T30 "TORX" socket wrench, remove the 2 "TORX" bolts and oil strainer assembly from the front oil pump cover sub-assembly.

3. REMOVE STATOR SHAFT ASSEMBLY

(a) Remove the 5 bolts and stator shaft assembly from the front oil pump body.

4. REMOVE FRONT OIL PUMP DRIVE GEAR

(a) Remove the front oil pump drive gear from the front oil pump body.

5. REMOVE FRONT OIL PUMP DRIVEN GEAR

(a) Remove the front oil pump driven gear from the front oil pump body.

6. REMOVE FRONT OIL PUMP BODY

(a) Remove the front oil pump body from the front oil pump cover sub-assembly.

7. REMOVE RING PIN

(a) Remove the 2 ring pins from the front oil pump cover sub-assembly.

READ NEXT:

 Inspection

INSPECTION PROCEDURE 1. INSPECT FRONT OIL PUMP ASSEMBLY (a) Install the oil pump drive shaft sub-assembly to the front oil pump assembly. NOTICE: To avoid damaging the bush of the front oil pump as

 Reassembly

REASSEMBLY PROCEDURE 1. INSTALL RING PIN (a) Install the 2 ring pins to the front oil pump cover sub-assembly. 2. INSTALL FRONT OIL PUMP BODY (a) Install the front oil pump body to t

 Park / Neutral Position Switch

SEE MORE:

 Removal

REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during HV battery junction block assembly removal/installation are shown below. Necessary Procedures After Part

 Reassembly

REASSEMBLY PROCEDURE 1. INSTALL VACUUM WARNING SWITCH ASSEMBLY (a) Install a new check valve grommet to the brake booster assembly. (b) Install the vacuum warning switch assembly to the brake booster assembly as shown in the illustration. *a 30° +/- 20° Up 2. INSTALL BRAKE VACUUM C

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