Lexus ES manuals

Lexus ES: Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. INSTALL NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP

HINT:

Perform the following procedure only when replacement of a No. 3 windshield outside moulding clip is necessary.

(a) Using a riveter with a nose piece, install 5 new No. 3 windshield outside moulding clips.

HINT:

If the mandrel of the No. 3 windshield outside moulding clip does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.

NOTICE:

  • Do not pry the No. 3 windshield outside moulding clip with the riveter, as this will cause damage to the riveter and mandrel.
  • Confirm that the No. 3 windshield outside moulding clips are seated properly against the vehicle body.

    *a

    Riveter

    *b

    Incorrect

    *c

    Correct

  • Do not tilt the riveter when installing the No. 3 windshield outside moulding clip to the vehicle body.

*a

Riveter

*b

Mandrel

*c

Incorrect

(b) Install the windshield glass sub-assembly.

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2. INSTALL NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP

HINT:

Perform the following procedure only when replacement of a No. 1 windshield outside moulding clip is necessary.

(a) Engage the 5 claws to install the 5 No. 1 windshield outside moulding clips as shown in the illustration.

Install in this Direction

-

-

3. INSTALL WINDSHIELD OUTSIDE MOULDING

(a) Engage the 11 claws and 2 guides to install the windshield outside moulding.

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INSTALLATION PROCEDURE 1. INSTALL NO. 1 MOTOR COOLING HOSE HINT: Perform this procedure only when replacement of the motor cooling cooler is necessary. (a) Coat the pipe of the motor cooling cooler with a small amount of ATF as shown in the illustration. ATF Application Area (b) Install th

 Inspection

INSPECTION PROCEDURE 1. INSPECT REAR COMBINATION LIGHT LENS AND BODY LH (for TMC Made) *a Component without harness connected (Rear Combination Light Lens and Body LH) (a) Apply auxiliary battery voltage to the rear combination light lens and body LH and check that the lights illuminate. OK

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