Lexus ES manuals

Lexus ES: Installation

INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:

  • Because the left and right rear flexible hoses are not interchangeable, verify the part number when installing the rear flexible hoses.
  • When reusing the rear flexible hoses, use the identification marks created during removal to install each rear flexible hose to its original position.

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. INSTALL REAR FLEXIBLE HOSE

NOTICE:

When installing the rear flexible hose, minimize twisting of the hose.

(a) Install the rear flexible hose with a new clip.

NOTICE:

  • Install the clip as far as it will go.
  • When installing the rear flexible hose, face the identification mark to the upper side of the vehicle.

*a

Identification Mark

*b

Torque Wrench Fulcrum Length

*c

Union Nut Wrench

(b) Using a union nut wrench, connect the brake line to the rear flexible hose while holding the rear flexible hose with a wrench.

Torque:

Specified tightening torque :

15.2 N·m {155 kgf·cm, 11 ft·lbf}

NOTICE:

  • Do not kink or damage the brake line.
  • Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.

HINT:

  • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

    Click here

  • When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

    13.4 N*m (137 kgf*cm, 10 ft.*lbf)

(c) Install the rear flexible hose to the rear flexible hose bracket with the bolt.

Torque:

29 N·m {296 kgf·cm, 21 ft·lbf}

(d) Install the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.

Torque:

29 N·m {296 kgf·cm, 21 ft·lbf}

NOTICE:

Install the rear flexible hose lock securely into the lock hole in the rear disc brake cylinder assembly.

2. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL (for HV Model)

(a) Connect the reservoir level switch connector.

(b) Connect the cable to the negative (-) auxiliary battery terminal.

Click here

3. BLEED BRAKE LINE

for HV Model: Click here

for Gasoline Model: Click here

4. INSTALL REAR WHEEL

Click here

READ NEXT:

 Rear Disc Brake Pad

 Components

COMPONENTS ILLUSTRATION *1 NO. 2 PARKING BRAKE WIRE ASSEMBLY *2 REAR DISC BRAKE ANTI-SQUEAL SHIM KIT *3 REAR DISC BRAKE PAD

 Removal

REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during

SEE MORE:

 IG2 Signal Circuit Short to Auxiliary Battery (P253012)

DESCRIPTION The hybrid vehicle control ECU compares the IG2 signal to the IG control status signal sent from the certification ECU (smart key ECU assembly) to detect a stuck on malfunction of the IG2 signal. HINT: If DTC P253012 is stored, the power switch will turn off (READY off). DTC No. Det

 Data List / Active Test

DATA LIST / ACTIVE TEST DATA LIST NOTICE: Some Data List values may vary significantly if there are slight differences in the environment in which the vehicle is operating when measurements are obtained. Variations may also occur due to aging of the vehicle. Due to these considerations, it is not

© 2016-2023 Copyright www.lexguide.net