Lexus ES: Installation

INSTALLATION

PROCEDURE

1. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY

(a) Turn the control shaft lever clockwise until it stops, then turn it counterclockwise 2 notches.

(b) Engage the 2 claws to install a new clip to the transmission control cable assembly.

(c) Using a screwdriver, engage the 4 claws and install the transmission control cable assembly to the No. 1 transmission control cable bracket. NOTICE: Make sure that the claws (A) of the clip are securely engaged in the grooves of the bracket. Make sure that the transmission control cable assembly is securely installed inside of the claws (B) of the clip.

*1 Transmission Control Cable Assembly *2 No. 1 Transmission Control Cable Bracket *a Claw (A) *b Claw (B)

(d) Connect the transmission control cable assembly to the control shaft lever with the nut.

Torque:

12 N·m {122 kgf·cm, 9 ft·lbf}

NOTICE:

Before installing the transmission control cable assembly, check that the shift lever position sensor and the shift lever are in N.

(e) Connect the transmission control cable assembly to the inverter with converter assembly with the 3 bolts.

Torque:

12 N·m {122 kgf·cm, 9 ft·lbf}

(f) Connect the transmission control cable assembly to the vehicle body with the 2 nuts.

Torque:

6.0 N·m {61 kgf·cm, 53 in·lbf}

(g) Pass the transmission control cable assembly into the vehicle and install the transmission control cable assembly to the vehicle body with the 2 nuts.

Torque:

6.0 N·m {61 kgf·cm, 53 in·lbf}

2. CONNECT ENGINE ROOM MAIN WIRE

(a) Engage the clamp.

(b) Install the engine room main wire to the No. 2 ECM bracket with the bolt.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

(c) Connect the ECM connector and rotate the lever to lock it.

3. INSTALL NO. 1 CONSOLE BOX DUCT

(a) Install the No. 1 console box duct.

(b) Engage the clamp to connect the wire harness.

4. INSTALL TRANSMISSION FLOOR SHIFT ASSEMBLY

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5. INSTALL FRONT LOWER NO. 1 FLOOR HEAT INSULATOR

(a) Install the front lower No. 1 floor heat insulator to the vehicle body with the 2 nuts.

Torque:

4.9 N·m {50 kgf·cm, 43 in·lbf}

6. INSTALL FRONT EXHAUST PIPE ASSEMBLY (TWC: Rear Catalyst)

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7. INSTALL AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE

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8. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

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9. INSTALL INLET AIR CLEANER ASSEMBLY

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10. INSTALL COOL AIR INTAKE DUCT SEAL

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11. INSPECT SHIFT LEVER POSITION

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12. ADJUST SHIFT LEVER POSITION

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