Lexus ES manuals

Lexus ES: Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

NOTICE:

Before replacing the steering lock actuator assembly, refer to Registration.

for Gasoline Model: Click here

for HV Model: Click here

PROCEDURE

1. REMOVE STEERING LOCK ACTUATOR ASSEMBLY

(a) Secure the steering column assembly in a vise between aluminum plates.

NOTICE:

Do not overtighten the vise.

(b) Using SST, strike a punch mark for drilling in the center of the steering lock set bolt.

SST: 09622-00010

NOTICE:

When striking the punch mark, in order to prevent impact force from being applied to the steering lock actuator assembly, do not use a normal center punch.

(c) Using a drill, drill a hole in the 2 steering lock set bolts and insert a screw extractor.

(d) Using the screw extractor, remove the 2 steering lock set bolts, upper steering column clamp and steering lock actuator assembly.

READ NEXT:

 Inspection

INSPECTION PROCEDURE 1. INSPECT STEERING COLUMN ASSEMBLY (a) Check that the 2 bushings are securely installed to the steering column assembly. HINT: If the bushings are deformed, missing or damaged

 Reassembly

REASSEMBLY PROCEDURE 1. INSTALL STEERING LOCK ACTUATOR ASSEMBLY NOTICE: After replacing the steering lock actuator assembly, perform registration. (a) Secure the steering column assembly in a vise bet

 Installation

INSTALLATION PROCEDURE 1. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD 2. INSTALL STEERING COLUMN ASSEMBLY NOTICE: Make sure that the wire harness is not interfering with the steering column assembly. (a)

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 Disposal

DISPOSAL PROCEDURE 1. DISPOSE OF HOOD SUPPORT ASSEMBLY (a) Secure the hood support assembly horizontally in a vise with the piston rod pulled out. (b) Wearing safety glasses, gradually cut a part within the area (a) shown in the illustration using a metal saw to release the gas. Specification:

 On-vehicle Inspection

ON-VEHICLE INSPECTION PROCEDURE 1. INSPECT STEERING WHEEL FREE PLAY (a) for Gasoline Model: Start the engine and make sure that the vehicle is in a state in which the power steering can operate. (b) for HV Model: Turn the power switch on (READY) so that the power steering is ready to operate. (c) St

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