Lexus ES manuals

Lexus ES: Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE MAGNET STARTER SWITCH ASSEMBLY

(a) Remove the 2 bolts.

(b) While lifting the rear of the magnet starter switch assembly disconnect it from terminal C.

*a

Terminal C

(c) While lifting the rear of the magnet starter switch assembly, remove the hook from the pinion drive lever, then remove the magnet starter switch assembly.

*a

Hook

*b

Pinion Drive Lever

2. REMOVE STARTER YOKE ASSEMBLY

(a) Remove the 3 through bolts and pull out the starter yoke assembly together with the starter commutator end frame assembly.

3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY

(a) Remove the starter commutator end frame assembly from the starter yoke assembly.

*1

Starter Yoke Assembly

*2

Starter Commutator End Frame Assembly

4. REMOVE STARTER BRUSH HOLDER ASSEMBLY

(a) Remove the starter yoke assembly while holding down the starter armature assembly and starter brush holder assembly with the handle of a hammer.

HINT:

The starter armature assembly will be attracted by the magnetic field of the starter yoke assembly. Hold the starter armature assembly with the handle of the hammer.

*1

Starter Yoke Assembly

*2

Starter Brush Holder Assembly

*3

Starter Armature Assembly

*a

Hammer

5. REMOVE STARTER ARMATURE ASSEMBLY

(a) Remove the starter armature assembly from the starter brush holder assembly.

*1

Starter Armature Assembly

*2

Starter Brush Holder Assembly

6. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY

(a) Remove the rubber seal from the starter drive housing assembly.

(b) Remove the starter center bearing clutch sub-assembly from the starter drive housing assembly.

*1

Starter Center Bearing Clutch Sub-assembly

*2

Starter Drive Housing Assembly

READ NEXT:

 Inspection

INSPECTION PROCEDURE 1. INSPECT STARTER ASSEMBLY CAUTION: As a large electric current passes through the cable during this inspection, a thick cable must be used. If not, the cable may become hot and

 Reassembly

REASSEMBLY PROCEDURE 1. INSTALL STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY (a) Apply high-temperature grease to the pinion drive lever. High-temperature Grease HINT: Apply approximately 0.1

 Installation

INSTALLATION PROCEDURE 1. INSTALL STARTER ASSEMBLY (a) Install the starter assembly to the cylinder block sub-assembly with the 2 bolts. Torque: 46 N·m {469 kgf·cm, 34 ft·lbf} (b) Connect the No.

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