Lexus ES: Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE MAGNET STARTER SWITCH ASSEMBLY
| (a) Remove the 2 bolts. |
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| (b) While lifting the rear of the magnet starter switch assembly disconnect it from terminal C. |
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| (c) While lifting the rear of the magnet starter switch assembly, remove the hook from the pinion drive lever, then remove the magnet starter switch assembly. |
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2. REMOVE STARTER YOKE ASSEMBLY
| (a) Remove the 3 through bolts and pull out the starter yoke assembly together with the starter commutator end frame assembly. |
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3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY
| (a) Remove the starter commutator end frame assembly from the starter yoke assembly. |
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4. REMOVE STARTER BRUSH HOLDER ASSEMBLY
| (a) Remove the starter yoke assembly while holding down the starter armature assembly and starter brush holder assembly with the handle of a hammer. HINT: The starter armature assembly will be attracted by the magnetic field of the starter yoke assembly. Hold the starter armature assembly with the handle of the hammer. |
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5. REMOVE STARTER ARMATURE ASSEMBLY
| (a) Remove the starter armature assembly from the starter brush holder assembly. |
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6. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY
| (a) Remove the rubber seal from the starter drive housing assembly. |
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| (b) Remove the starter center bearing clutch sub-assembly from the starter drive housing assembly. |
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Inspection
INSPECTION PROCEDURE 1. INSPECT STARTER ASSEMBLY CAUTION: As a large electric current passes through the cable during this inspection, a thick cable must be used. If not, the cable may become hot and
Reassembly
REASSEMBLY PROCEDURE 1. INSTALL STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY (a) Apply high-temperature grease to the pinion drive lever. High-temperature Grease HINT: Apply approximately 0.1
Installation
INSTALLATION PROCEDURE 1. INSTALL STARTER ASSEMBLY (a) Install the starter assembly to the cylinder block sub-assembly with the 2 bolts. Torque: 46 N·m {469 kgf·cm, 34 ft·lbf} (b) Connect the No.
SEE MORE:
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Hybrid vehicle control ECU malfunction
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Components
COMPONENTS ILLUSTRATION *1 FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING (INNER RACE) *2 FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING (OUTER RACE) *3 FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING (INNER RACE) *4 FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEA
