Lexus ES: Reassembly

High-temperature Grease

(b) Align the cutout of the starter drive housing assembly with the protrusion of the starter center bearing clutch sub-assembly and install the starter center bearing clutch sub-assembly.

(c) Install the rubber seal to the starter drive housing assembly.

(a) Install the starter commutator end frame assembly to the starter brush holder assembly as shown in the illustration.

HINT:

If the parts are not aligned correctly, the through bolt cannot be attached.

(b) Spread the brushes on the starter brush holder assembly, and install the starter armature assembly to the starter brush holder assembly.

(a) Install the starter yoke assembly while holding down the starter armature assembly and starter brush holder assembly with the handle of a hammer.

HINT:

The starter armature assembly will be attracted by the magnetic field of the starter yoke assembly. Hold the starter armature assembly with the handle of the hammer.

(a) Align the cutout of the starter yoke assembly with the protrusion of the starter center bearing clutch sub-assembly.

(b) Install the starter yoke assembly with the 3 through bolts.

Torque:

3.0 N·m {31 kgf·cm, 27 in·lbf}

(a) Hang the hook of the magnet starter switch assembly on the pinion drive lever.

(b) Push down the rear of the magnet starter switch assembly and connect it to terminal C.

(c) Install the magnet starter switch assembly with the 2 bolts.

Torque:

3.0 N·m {31 kgf·cm, 27 in·lbf}