Lexus ES manuals

Lexus ES: Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during rear axle carrier sub-assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced (for HV Model:)

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

*1: When performing learning using the Techstream.

Click here

*2: for LED type turn signal light

Auxiliary battery terminal is disconnected/reconnected

Perform steering sensor zero point calibration

Lane Control System

Pre-collision System

Parking Support Brake System*1

Lighting System

Memorize steering angle neutral point

Parking Assist Monitor System

Panoramic View Monitor System

Initialize power trunk lid system

Power Trunk Lid System

Suspension, tires, etc.

(The vehicle height changes because of suspension or tire replacement.)

  • Measure ultrasonic sensor detection angle
  • Ultrasonic sensor detection angle registration
  • Parking Support Alert System
  • Parking Support Brake System

Rear television camera assembly optical axis adjustment (Back camera position setting)

Parking Assist Monitor System

for Initialization

for Calibration

  • Parking assist ECU initialization
  • Adjust steering angle
  • Rear television camera assembly optical axis (Back camera position setting)

Panoramic View Monitor System

for Initialization

for Calibration

Perform headlight ECU sub-assembly LH initialization*2

Lighting System

Rear height control sensor sub-assembly LH

Perform headlight ECU sub-assembly LH initialization*2

Lighting System

Rear wheel alignment adjustment

  1. Clear zero point calibration data
  2. Perform yaw rate and acceleration sensor zero point calibration
  • DTCs are stored
  • ABS warning light illuminates
  • Brake warning light / yellow (minor malfunction) illuminates
  • Slip indicator light illuminates
  • VSC disabled or malfunctions

Necessary Procedures After Parts Removed/Installed/Replaced (for Gasoline Model:)

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

*1: for LED Type Turn Signal Light

Suspension, tires, etc.

(The vehicle height changes because of suspension or tire replacement.)

  • Measure ultrasonic sensor detection angle
  • Ultrasonic sensor detection angle registration
  • Parking Support Alert System
  • Parking Support Brake System

Rear television camera assembly optical axis adjustment (Back camera position setting)

Parking Assist Monitor System

for Initialization

for Calibration

  • Parking assist ECU initialization
  • Adjust steering angle
  • Rear television camera assembly optical axis (Back camera position setting)

Panoramic View Monitor System

for Initialization

for Calibration

Perform headlight ECU sub-assembly LH initialization*1

Lighting System

Rear height control sensor sub-assembly LH

Perform headlight ECU sub-assembly LH initialization*1

Lighting System

Rear wheel alignment adjustment

  • Perform "Reset Memory"
  • Perform acceleration sensor zero point calibration and store system information memorization
  • VSC is disabled or malfunctions
  • DTCs are output
  • Slip indicator light illuminates
  • ABS warning light illuminates

NOTICE:

for HV Model:
  • After the power switch is turned off, the radio receiver assembly records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal. (for Audio and Visual System)
  • After the power switch is turned off, the radio receiver assembly records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal. (for Navigation System)

CAUTION / NOTICE / HINT

for HV Model:

  • When removing or installing the rear disc brake caliper assembly, pushing back the disc brake piston may cause a large clearance between the brake pads and brake disc. When the brake pedal is depressed with a large clearance between the brake pads and the brake disc, DTC C1214 related to abnormal brake fluid pressure may be stored. Make sure to clear any DTCs after performing this procedure.
  • While the auxiliary battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or any door courtesy switch turns on. Therefore, when servicing the brake system components, do not operate the brake pedal or open/close the doors while the auxiliary battery is connected.

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. PRECAUTION (for HV Model)

NOTICE:

After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

2. DISABLE BRAKE CONTROL (for HV Model)

Click here

3. REMOVE REAR WHEEL

Click here

4. REMOVE NO. 2 FLOOR UNDER COVER (for Gasoline Model)

(a) for LH Side:

Click here

5. REMOVE NO. 1 FLOOR UNDER COVER (for Gasoline Model)

(a) for RH Side:

Click here

6. SEPARATE NO. 2 PARKING BRAKE WIRE ASSEMBLY (w/o AVS)

(a) Disconnect the No. 2 parking brake wire assembly connector from the parking brake actuator assembly.

NOTICE:

  • Remove any dirt or foreign matter on and around the No. 2 parking brake wire assembly connector before performing this step.
  • Do not allow water, oil or dirt to enter the No. 2 parking brake wire assembly connector.

(b) Using a screwdriver with its tip wrapped with protective tape, disconnect the No. 2 parking brake wire assembly connector from the rear axle hub and bearing assembly.

NOTICE:

Be careful not to damage the rear axle hub and bearing assembly or connector cover.

*a

Protective Tape

(c) Remove the nut, disengage the 2 clamps and separate the No. 2 parking brake wire assembly from the rear flexible hose bracket and rear trailing arm assembly.

7. SEPARATE NO. 2 PARKING BRAKE WIRE ASSEMBLY (w/ AVS)

(a) Disconnect the No. 2 parking brake wire assembly connector from the parking brake actuator assembly.

NOTICE:

  • Remove any dirt or foreign matter on and around the No. 2 parking brake wire assembly connector before performing this step.
  • Do not allow water, oil or dirt to enter the No. 2 parking brake wire assembly connector.

(b) Using a screwdriver with its tip wrapped with protective tape, disconnect the No. 2 parking brake wire assembly connector from the rear axle hub and bearing assembly.

NOTICE:

Be careful not to damage the rear axle hub and bearing assembly or connector cover.

*a

Protective Tape

(c) Disconnect the connector.

(d) Remove the nut and disengage the clamp.

(e) Remove the nut, disengage the clamp and separate the No. 2 parking brake wire assembly from the rear flexible hose bracket and rear trailing arm assembly.

8. SEPARATE REAR FLEXIBLE HOSE

(a) Remove the bolt and separate the rear flexible hose from the rear flexible hose bracket.

9. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY

Click here

10. REMOVE REAR DISC

Click here

11. REMOVE REAR AXLE HUB AND BEARING ASSEMBLY

Click here

12. REMOVE REAR FLEXIBLE HOSE BRACKET

(a) Remove the bolt and rear flexible hose bracket from the rear axle carrier sub-assembly.

13. REMOVE REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH (w/ Height Control Sensor)

(a) for LH Side:

Click here

14. REMOVE REAR STABILIZER LINK ASSEMBLY

Click here

15. REMOVE REAR COIL SPRING

Click here

16. REMOVE REAR LOWER COIL SPRING INSULATOR

Click here

17. REMOVE REAR NO. 1 SUSPENSION ARM ASSEMBLY

Click here

18. REMOVE REAR AXLE CARRIER SUB-ASSEMBLY

(a) Loosen the 2 bolts of the rear trailing arm assembly.

(b) Loosen the nut of the rear shock absorber assembly.

NOTICE:

Hold the rear axle carrier pin while rotating the nut.

*1

Rear Axle Carrier Pin

(c) Using a jack and wooden block, support the rear axle carrier sub-assembly.

NOTICE:

  • When jacking up the rear axle carrier sub-assembly, be sure to jack it up slowly.
  • Make sure to perform this operation with the vehicle kept as low as possible.

*a

Wooden Block

*b

Jack

(d) Loosen the bolt (A).

NOTICE:

Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

(e) Remove the 2 bolts and separate the rear trailing arm assembly from the rear axle carrier sub-assembly.

(f) Remove the nut and plate washer, and separate the rear shock absorber assembly from the rear axle carrier sub-assembly.

NOTICE:

Hold the rear axle carrier pin while rotating the nut.

(g) Remove the bolt (A), nut and rear axle carrier sub-assembly from the rear upper control arm assembly.

NOTICE:

Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

READ NEXT:

 Rear Axle Carrier (for Awd)

 Components

COMPONENTS ILLUSTRATION *1 NO. 2 PARKING BRAKE WIRE ASSEMBLY *2 REAR AXLE HUB AND BEARING ASSEMBLY *3 REAR AXLE SHAFT NUT *4 REAR DISC *5 REAR DISC BRAKE CALIPER ASSEMBLY *

 Installation

INSTALLATION CAUTION / NOTICE / HINT HINT: Use the same procedure for the RH side and LH side. The following procedure is for the LH side. PROCEDURE 1. TEMPORARILY INSTALL REAR AXLE CARRIER SU

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 Removal

REMOVAL PROCEDURE 1. REMOVE VACUUM SWITCHING VALVE (for Active Control Engine Mount System) Click here 2. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH Click here 3. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH Click here 4. REMOVE NO. 1 ENGINE UNDER COVER Click here 5. REMOVE NO. 2 ENGINE U

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