Lexus ES manuals

Lexus ES: Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. TEMPORARILY INSTALL REAR AXLE CARRIER SUB-ASSEMBLY

(a) Temporarily install the rear axle carrier sub-assembly to the rear shock absorber assembly with the nut and plate washer.

NOTICE:

Hold the rear axle carrier pin while rotating the nut.

(b) Temporarily install the rear axle carrier sub-assembly to the rear upper control arm assembly with the bolt and nut.

NOTICE:

  • Insert the bolt with the threaded end facing the rear of the vehicle.
  • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

(c) Install the rear trailing arm assembly to the rear axle carrier sub-assembly with the 3 bolts and nut.

Torque:

Bolt A :

135 N·m {1377 kgf·cm, 100 ft·lbf}

Bolt B :

75 N·m {765 kgf·cm, 55 ft·lbf}

2. INSTALL REAR FLEXIBLE HOSE BRACKET

(a) Install the rear flexible hose bracket to the rear axle carrier sub-assembly with the bolt.

Torque:

29 N·m {296 kgf·cm, 21 ft·lbf}

3. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY

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4. INSTALL REAR LOWER COIL SPRING INSULATOR

Click here

5. INSTALL REAR COIL SPRING

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6. STABILIZE SUSPENSION

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7. INSTALL REAR UPPER CONTROL ARM ASSEMBLY

(a) Install the rear upper control arm assembly to the rear axle carrier sub-assembly with the bolt.

Torque:

73 N·m {744 kgf·cm, 54 ft·lbf}

NOTICE:

Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

8. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY

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9. INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY

(a) Install the rear No. 2 suspension arm assembly (rear axle carrier sub-assembly side) with the bolt.

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10. INSTALL REAR SHOCK ABSORBER ASSEMBLY

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11. INSTALL REAR STABILIZER LINK ASSEMBLY

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12. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY

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13. INSTALL REAR DISC

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14. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY

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15. INSTALL REAR FLEXIBLE HOSE

(a) Install the rear flexible hose to the rear flexible hose bracket with the bolt.

Torque:

29 N·m {296 kgf·cm, 21 ft·lbf}

16. INSTALL REAR SKID CONTROL SENSOR

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17. INSTALL NO. 2 PARKING BRAKE WIRE ASSEMBLY

(a) Install the No. 2 parking brake wire assembly to the rear trailing arm assembly with the nut.

Torque:

15.5 N·m {158 kgf·cm, 11 ft·lbf}

(b) Engage the 2 clamps.

(c) Connect the No. 2 parking brake wire assembly connector to the parking brake actuator assembly.

(d) Connect the No. 2 parking brake wire assembly connector to the rear skid control sensor.

18. INSTALL REAR AXLE SHAFT NUT

(a) Clean the threaded parts on the rear drive shaft assembly and a new rear axle shaft nut using non-residue solvent.

NOTICE:

  • Be sure to perform this work even when using a new rear drive shaft assembly.
  • Keep the threaded parts free of oil and foreign matter.

(b) Using a 30 mm deep socket wrench, temporarily install the rear axle shaft nut.

Torque:

216 N·m {2203 kgf·cm, 159 ft·lbf}

HINT:

Keep depressing the brake pedal to prevent the rear drive shaft assembly from rotating.

(c) Using a chisel and hammer, stake the rear axle shaft nut.

19. INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH (w/ Height Control Sensor)

(a) for LH Side:

Click here

20. INSTALL REAR WHEEL

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21. INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY

(a) Install the rear No. 2 suspension arm assembly (rear suspension member sub-assembly side) with the nut.

Click here

22. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

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23. CHECK FOR SPEED SENSOR SIGNAL

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24. PERFORM INITIALIZATION

*1: for LED type turn signal light
  • Parking Support Alert System
  • Parking Support Brake System

Parking Assist Monitor System

for Initialization

for Calibration

Panoramic View Monitor System

for Initialization

for Calibration

Lighting System*1

READ NEXT:

 Removal

REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during rea

 Rear Axle Hub (for 2wd)

 Components

COMPONENTS ILLUSTRATION *1 NO. 2 PARKING BRAKE WIRE ASSEMBLY *2 REAR AXLE HUB AND BEARING ASSEMBLY *3 REAR DISC *4 REAR DISC BRAKE CALIPER ASSEMBLY *5 REAR FLEXIBLE HOSE *6

SEE MORE:

 Terminals Of Ecu

TERMINALS OF ECU HINT: Check from the rear of the connector while it is connected to the components. RADIO RECEIVER ASSEMBLY Terminal No. (Symbol) Wiring Color Terminal Description Condition Specified Condition G7-1 (FR+) - G6-1 (GND1) W - W-B Sound signal (Right) Audio system

 Components

COMPONENTS ILLUSTRATION *1 WIRE HARNESS CLAMP BRACKET *2 INVERTER WITH CONVERTER ASSEMBLY *3 NO. 1 INVERTER BRACKET *4 NO. 2 INVERTER BRACKET *5 INVERTER PROTECTOR - - N*m (kgf*cm, ft.*lbf): Specified torque - - ILLUSTRATION *1 O-RING *2 CONNECTO

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