Lexus ES: Installation

INSTALLATION

PROCEDURE

1. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

2. INSTALL STEERING COLUMN ASSEMBLY

NOTICE:

Make sure that the wire harness is not interfering with the steering column assembly.

(a) Install the steering column assembly with the bolt and 2 nuts.

Torque:

36 N·m {367 kgf·cm, 27 ft·lbf}

(b) Connect each connector and engage each wire harness clamp to the steering column assembly.

3. INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY

(a) Align the matchmarks on the steering intermediate shaft assembly and steering column assembly.

*a	Matchmark
	Install in this direction

(b) Install the steering intermediate shaft assembly to the steering column assembly.

(c) Install the bolt.

Torque:

35 N·m {357 kgf·cm, 26 ft·lbf}

(d) Tighten the clamp.

4. INSTALL STEERING COLUMN HOLE COVER

(a) Install the steering column hole cover with the 2 clips.

(b) Install the clip.

(c) Return the floor carpet.

5. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY

Click here

6. INSTALL FRONT WHEEL LH

Click here

7. INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY

(a) Engage the 3 claws to install a new No. 1 air duct sub-assembly.

(b) Install the 2 bolts.

Torque:

9.8 N·m {100 kgf·cm, 87 in·lbf}

8. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

Click here

9. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY

(a) Using pliers, expand the clamp.

*a Clamp

(b) While holding the clamp expanded, install the turn signal switch assembly with spiral cable sub-assembly to the steering column assembly and engage the claw.

(c) Return the clamp to its original position.

(d) Connect the connectors to the turn signal switch assembly with spiral cable sub-assembly.

10. INSTALL UPPER STEERING COLUMN COVER

(a) Engage the 2 claws and 4 clips to connect the upper steering column cover.

(b) Engage the claw to install the upper steering column cover.

Install in this direction

11. INSTALL LOWER STEERING COLUMN COVER SUB-ASSEMBLY

(a) Engage the 2 claws to install the lower steering column cover sub-assembly.

(b) Install the 3 screws.

12. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

13. INSPECT AND ADJUST SPIRAL CABLE WITH SENSOR SUB-ASSEMBLY

Click here

14. INSTALL STEERING WHEEL ASSEMBLY

Click here

15. CHECK STEERING WHEEL CENTER POINT

16. INSTALL HORN BUTTON ASSEMBLY

Click here

17. CUSTOMIZE POWER TILT AND POWER TELESCOPIC STEERING COLUMN SYSTEM

(a) Set the auto tilt away function setting to the previous condition by changing the customize parameter.

for Gasoline Model: Click here

for HV Model: Click here

18. PERFORM INITIALIZATION AND CALIBRATION (for Gasoline Model)

for Parking Assist Monitor System Initialization: Click here

for Parking Assist Monitor System Calibration: Click here

for Panoramic View Monitor System Initialization: Click here

for Panoramic View Monitor System Calibration: Click here

for Parking Support Brake System Calibration: Click here

19. PERFORM INITIALIZATION AND CALIBRATION (for HV Model)

for Parking Assist Monitor System Initialization: Click here

for Parking Assist Monitor System Calibration: Click here

for Panoramic View Monitor System Initialization: Click here

for Panoramic View Monitor System Calibration: Click here

for Parking Support Brake System Calibration: Click here

20. PERFORM REGISTRATION (for Gasoline Model)

Click here

21. PERFORM REGISTRATION (for HV Model)

Click here

READ NEXT: