Lexus ES: Installation

Lexus ES (XZ10) Service Manual / Engine & Hybrid System / Hybrid / Battery Control / Battery Voltage Sensor / Installation

INSTALLATION

PROCEDURE

1. INSTALL BATTERY VOLTAGE SENSOR

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Install the battery voltage sensor to the HV battery with the bolt.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

NOTICE:

Check color of the label.
If the battery voltage sensor has been struck or dropped, replace it.
Make sure to align the hole of the battery voltage sensor with the pin.

*a	Blue Label
*b	Pin

(b) Connect the battery voltage sensor connector.

NOTICE:

Make sure that the connector is connected securely.

2. INSTALL NO. 1 HV BATTERY SHIELD PANEL

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Pull back the rear No. 1 HV battery shield and install the No. 1 HV battery shield panel to the HV battery.

(b) Install the bolt and nut.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

(d) Engage the clamp.

3. INSTALL UPPER HV BATTERY COVER SUB-ASSEMBLY

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Install the upper HV battery cover sub-assembly to the HV battery with the 8 bolts and 4 nuts.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

4. INSTALL HV BATTERY

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SEE MORE:

Relay

On-vehicle InspectionON-VEHICLE INSPECTION PROCEDURE 1. INSPECT HORN RELAY *a Component without harness connected (HORN Relay) (a) Measure the resistance according to the value(s) in the table below. Standard Resistance: Tester Connection Condition Specified Condition 3 - 5 A

Replacement

REPLACEMENT PROCEDURE 1. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH Click here 2. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH Click here 3. REMOVE NO. 1 ENGINE UNDER COVER Click here 4. REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY Click here 5. DRAIN TRANSFER OIL (a) Stop the

Lexus ES: Installation

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Combination Switch

Coolant(for Inverter)

Components

SEE MORE:

Relay

Replacement