Lexus ES manuals

Lexus ES: Installation

INSTALLATION

PROCEDURE

1. INSTALL REAR ENGINE OIL SEAL

(a) Using height adjustment attachments and plate lift attachments, place the engine assembly on a flat level surface.

NOTICE:

  • Using height adjustment attachments and plate lift attachments, keep the engine assembly level.
  • To prevent the No. 2 oil pan sub-assembly from deforming, do not place any attachments under the No. 2 oil pan sub-assembly of the engine assembly.
  • Using an engine sling device and engine lift, secure the engine assembly before servicing.

(b) Apply MP grease to the lip of a new rear engine oil seal.

NOTICE:

  • Keep the lip free from foreign matter.
  • Do not tap in the rear engine oil seal at an angle.

*1

Rear Engine Oil Seal Retainer

*a

Oil Seal Protrusion Height

(c) Using SST and a hammer, tap in the rear engine oil seal.

SST: 09223-15030

SST: 09950-70010

09951-07150

Oil Seal Protrusion Height:

-0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

NOTICE:

Do not tap in the rear engine oil seal at an angle.

2. INSTALL NO. 1 CRANKSHAFT POSITION SENSOR PLATE

(a) Install the No. 1 crankshaft position sensor plate.

HINT:

Align the pin of the No. 1 crankshaft position sensor plate with the pin hole of the crankshaft.

3. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY

(a) Using SST, hold the crankshaft pulley.

SST: 09213-70011

09213-70020

SST: 09330-00021

(b) Clean the 8 bolts and 8 bolt holes.

(c) Install the drive plate and ring gear sub-assembly and rear drive plate spacer to the crankshaft.

*1

Drive Plate and Ring Gear Sub-assembly

*2

Rear Drive Plate Spacer

Transaxle Side

(d) Apply adhesive to 2 or 3 threads at the end of each of the 8 bolts.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

*a

Adhesive

(e) Install and uniformly tighten the 8 bolts in several steps in the sequence shown in the illustration.

Torque:

83 N·m {846 kgf·cm, 61 ft·lbf}

NOTICE:

Do not start the engine for at least 1 hour after installing the drive plate and ring gear sub-assembly.

4. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

Click here

READ NEXT:

 2gr-fks (fuel)

 Fuel Filter

 Components

COMPONENTS ILLUSTRATION *1 FUEL SUCTION PLATE SUB-ASSEMBLY *2 NO. 1 FUEL SUCTION SUPPORT *3 FUEL FILTER - -

SEE MORE:

 Removal

REMOVAL PROCEDURE 1. REMOVE LUGGAGE LOCK CONTROL CABLE PLATE Click here 2. REMOVE SWITCH BEZEL (w/ Power Trunk Lid System) Click here 3. REMOVE LUGGAGE COMPARTMENT DOOR COVER Click here 4. REMOVE REAR SPOILER SUB-ASSEMBLY (a) Apply protective tape around the rear spoiler sub-assembly as shown

 Operation Check

OPERATION CHECK CHECK WINDOW LOCK FUNCTION HINT: Before performing the window lock switch operation check, make sure that the window lock switch is off (the switch is not pushed in). (a) Turn the window lock switch of the multiplex network master switch assembly on (pushed in) and check that the fr

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