Lexus ES: Installation
INSTALLATION
PROCEDURE
1. INSTALL ENGINE COVER BRACKET
(a) Install the engine cover bracket to the cylinder head cover sub-assembly LH with the bolt.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
2. INSTALL WATER FILLER BRACKET
| (a) Temporarily install the water filler bracket to the camshaft housing sub-assembly LH with the 2 bolts. |
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(b) Fully tighten the 2 bolts in the order shown in the illustration.
Torque:
8.0 N·m {82 kgf·cm, 71 in·lbf}
NOTICE:
Make sure that the stopper of the water filler bracket is pressed against the protrusion of the camshaft housing sub-assembly LH when fully tightening the 2 bolts.
3. INSTALL WIRE HARNESS CLAMP BRACKET
(a) Install the wire harness clamp bracket to the camshaft housing sub-assembly with the bolt.
Torque:
30 N·m {306 kgf·cm, 22 ft·lbf}
(b) Install the wire harness clamp bracket to the camshaft housing sub-assembly LH with the bolt.
Torque:
30 N·m {306 kgf·cm, 22 ft·lbf}
4. INSTALL DRIVE SHAFT BEARING BRACKET
(a) Install the drive shaft bearing bracket to the cylinder block sub-assembly with the 3 bolts.
Torque:
63.7 N·m {650 kgf·cm, 47 ft·lbf}
NOTICE:
Make sure that there is no oil on the threads of the bolts.
5. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE
(a) Install a new engine oil level dipstick guide O-ring to the engine oil level dipstick guide.
(b) Apply a light coat of engine oil to the engine oil level dipstick guide O-ring.
(c) Insert the engine oil level dipstick guide end into the oil pan sub-assembly.
(d) Install the engine oil level dipstick guide to the camshaft housing sub-assembly LH with the bolt.
Torque:
21 N·m {214 kgf·cm, 15 ft·lbf}
(e) Install the engine oil level dipstick to the engine oil level dipstick guide.
6. INSTALL WATER PUMP PULLEY
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7. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY
(a) Install the V-ribbed belt tensioner assembly with the 2 bolts.
Torque:
43 N·m {438 kgf·cm, 32 ft·lbf}
8. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY
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9. INSTALL NO. 1 COMPRESSOR MOUNTING BRACKET
| (a) Temporarily install the No. 1 compressor mounting bracket to the cylinder block sub-assembly with the 2 bolts. |
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(b) Fully tighten the 2 bolts in the order shown in the illustration.
Torque:
43 N·m {438 kgf·cm, 32 ft·lbf}
10. INSTALL COMPRESSOR ASSEMBLY WITH MAGNETIC CLUTCH
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11. INSTALL GENERATOR ASSEMBLY
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12. INSTALL V-RIBBED BELT
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13. INSTALL NO. 2 VENTILATION HOSE
(a) Install the No. 2 ventilation hose to the cylinder head cover sub-assembly and slide the clip to secure it.
14. INSTALL VENTILATION HOSE
(a) Install the ventilation hose to the PCV valve (ventilation valve sub-assembly) and slide the clip to secure it.
15. INSTALL NO. 2 WATER BY-PASS HOSE
(a) Install the No. 2 water by-pass hose to the water outlet and slide the clip to secure it.
16. INSTALL NO. 3 WATER BY-PASS HOSE
(a) Install the No. 3 water by-pass hose to the water inlet pipe and slide the clip to secure it.
17. INSTALL VACUUM PUMP ASSEMBLY
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for TMMK Made:
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for TMC Made:
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18. INSTALL IGNITION COIL ASSEMBLY
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19. INSTALL SENSOR WIRE
(a) Engage the 2 clamps and install the sensor wire with the bolt.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
20. INSTALL KNOCK CONTROL SENSOR
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