Lexus ES: Installation
INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
- Because the left and right front flexible hoses are not interchangeable,
verify the part number when installing the front flexible hoses.
- When reusing the front flexible hoses, use the identification marks
created during removal to install each front flexible hose to its original
position.
HINT:
- Use the same procedure for the RH side and LH side.
- The following procedure is for the LH side.
PROCEDURE
1. INSTALL FRONT FLEXIBLE HOSE
NOTICE:
When installing the front flexible hose, minimize twisting of the hose.
(a) Install the front flexible hose with a new clip.
NOTICE:
- Install the clip as far as it will go.
- When installing the front flexible hose, face the identification
mark to the outside of the vehicle.
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*a
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Identification Mark
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*b
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Torque Wrench Fulcrum Length
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*c
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Union Nut Wrench
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(b) Using a union nut wrench, connect the brake line to the front flexible hose
while holding the front flexible hose with a wrench.
Torque:
Specified tightening torque :
15.2 N·m {155 kgf·cm, 11 ft·lbf}
NOTICE:
- Do not kink or damage the brake line.
- Do not allow any foreign matter such as dirt or dust to enter the brake
line from the connecting parts.
(c) Engage the 2 hooks to install the front speed sensor clamp bracket.
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Hook
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NOTICE:
Do not twist the front speed sensor wire harness when installing it.
(d) Install the front flexible hose and front speed sensor to the front
shock absorber assembly with the bolt.
Torque:
29 N·m {296 kgf·cm, 21 ft·lbf}
NOTICE:
Do not twist the front flexible hose when installing it.
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(e) Connect the front flexible hose to the front disc brake cylinder assembly
with a new union bolt and a new gasket.
Torque:
29.4 N·m {300 kgf·cm, 22 ft·lbf}
NOTICE:
- Install the front flexible hose lock securely into the lock hole in
the front disc brake cylinder assembly.
- Do not twist the front flexible hose when installing it.
2. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL (for HV Model)
(a) Connect the reservoir level switch connector.
(b) Connect the cable to the negative (-) auxiliary battery terminal.
Click here
3. BLEED BRAKE LINE
for HV Model: Click here
for Gasoline Model: Click here
4. INSTALL FRONT WHEEL
Click here
READ NEXT:
COMPONENTS
ILLUSTRATION
*1
FRONT DISC BRAKE ANTI-SQUEAL SHIM KIT
*2
FRONT DISC BRAKE PAD
*3
FRONT DISC BRAKE CYLINDER ASSEMB
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization, or registration)
that must be performed after parts are removed and installed, or replaced during
SEE MORE:
DISASSEMBLY PROCEDURE 1. REMOVE SHIFT POSITION INDICATOR (a) Disengage the 2 clamps to disconnect the wire harness. (b) Remove the 2 screws. (c) Disengage the claw and guide and remove the shift position indicator from the rear upper console panel sub-assembly.
TERMINALS OF ECU CHECK MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU) AND INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY (a) Disconnect the instrument panel junction block assembly and main body ECU (multiplex network body ECU) connectors. (b) Measure the voltage and resistance according to the value(s) in t
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