Lexus ES manuals

Lexus ES: Installation

INSTALLATION

PROCEDURE

1. INSTALL AIR TUBE

(a) Engage the clamp to install the air delivery way to the intake air surge tank assembly.

(b) Install the 2 clips to the air tube.

(c) Connect the air tube to the air delivery way and slide the clip to secure it.

NOTICE:

  • Make sure to position the paint mark of the air tube as shown in the illustration.
  • Make sure that the tabs of the clip are aligned as shown in the illustration.

*a

Paint Mark

(d) Connect the air tube to the vacuum pump assembly and slide the clip to secure it.

NOTICE:

  • Make sure to position the paint mark of the air tube as shown in the illustration.
  • Make sure that the tabs of the clip are aligned as shown in the illustration.

*a

Paint Mark

*b

Dot Paint

(e) Connect the 2 vacuum transmitting hose assemblies to the air delivery way.

2. INSTALL UNION TO CHECK VALVE HOSE

(a) Install the 2 clips to the union to check valve hose.

(b) Connect the union to check valve hose to the air delivery way and slide the clip to secure it.

NOTICE:

  • When connecting the union to check valve hose, face the paint mark up.
  • Make sure that the tabs of the clip are facing upward.

*a

Paint Mark

(c) Connect the union to check valve hose to the brake booster assembly and slide the clip to secure it.

NOTICE:

  • When connecting the union to check valve hose, face the paint mark up.
  • Make sure that the tabs of the clip are facing upward.

*a

Paint Mark

(d) Engage the clamp to install the union to check valve hose to the air tube.

3. INSTALL FRONT CENTER UPPER SUSPENSION BRACE SUB-ASSEMBLY

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4. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

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 Coolant(for Inverter)

 Components

COMPONENTS ILLUSTRATION *1 RESERVE TANK CAP *2 DRAIN COCK PLUG *3 NO. 1 ENGINE UNDER COVER - -

 Replacement

REPLACEMENT CAUTION / NOTICE / HINT CAUTION: To avoid the danger of being burned, do not remove the reserve tank cap or drain cock plug while the coolant (for inverter) is still hot. Pressurized,

SEE MORE:

 Components

COMPONENTS ILLUSTRATION *A for Gasoline Model - - *1 NO. 1 FLOOR UNDER COVER *2 NO. 2 FLOOR UNDER COVER N*m (kgf*cm, ft.*lbf): Specified torque - - ILLUSTRATION *1 REAR NO. 1 STABILIZER BAR BRACKET *2 REAR STABILIZER BAR *3 REAR STABILIZER BUSHING

 Inspection

INSPECTION PROCEDURE 1. INSPECT OIL PUMP RELIEF VALVE (a) Coat the oil pump relief valve with engine oil and check that it falls smoothly into the valve hole by its own weight. HINT: If the oil pump relief valve does not fall smoothly, replace the timing chain cover assembly. 2. INSPE

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