Lexus ES manuals

Lexus ES: Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY

(a) Install the rear axle hub and bearing assembly and rear disc brake dust cover sub-assembly to the rear drive shaft assembly.

NOTICE:

Align the matchmarks on the rear drive shaft assembly and rear axle hub and bearing assembly.

*a

Matchmark

(b) Install the rear axle hub and bearing assembly and rear disc brake dust cover sub-assembly to the rear axle carrier sub-assembly with the 4 bolts.

Torque:

90 N·m {918 kgf·cm, 66 ft·lbf}

2. INSTALL REAR DISC

Click here

3. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY

Click here

4. TEMPORARILY INSTALL REAR AXLE SHAFT NUT

(a) Clean the threaded parts on the rear drive shaft assembly and a new rear axle shaft nut using non-residue solvent.

NOTICE:

  • Be sure to perform this work even when using a new rear drive shaft assembly.
  • Keep the threaded parts free of oil and foreign matter.

(b) Using a 30 mm deep socket wrench, temporarily install the rear axle shaft nut.

Torque:

216 N·m {2203 kgf·cm, 159 ft·lbf}

NOTICE:

Stake the rear axle shaft nut after inspecting for looseness and runout in the following steps.

HINT:

Keep depressing the brake pedal to prevent the rear drive shaft assembly from rotating.

5. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY

Click here

6. REMOVE REAR DISC

Click here

7. INSPECT REAR AXLE HUB BEARING LOOSENESS

Click here

8. INSPECT REAR AXLE HUB RUNOUT

Click here

9. INSTALL REAR DISC

Click here

10. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY

Click here

11. STAKE REAR AXLE SHAFT NUT

(a) Using a chisel and hammer, stake the rear axle shaft nut.

12. INSTALL REAR SKID CONTROL SENSOR

(a) Install the rear skid control sensor to the rear axle carrier sub-assembly with the bolt.

Torque:

8.5 N·m {87 kgf·cm, 75 in·lbf}

NOTICE:

  • Keep the tip of the rear skid control sensor and installation hole free of foreign matter.
  • Firmly insert the rear skid control sensor body into the rear axle carrier sub-assembly before tightening the bolt.
  • After installing the rear skid control sensor to the rear axle carrier sub-assembly, make sure that there is no clearance between the rear skid control sensor stay and rear axle carrier sub-assembly. Also make sure that no foreign matter is stuck between the parts.

13. CONNECT NO. 2 PARKING BRAKE WIRE ASSEMBLY

(a) Connect the No. 2 parking brake wire assembly connector to the parking brake actuator assembly.

(b) Connect the No. 2 parking brake wire assembly connector to the rear skid control sensor.

14. INSTALL REAR WHEEL

Click here

15. CHECK FOR SPEED SENSOR SIGNAL

Click here

READ NEXT:

 On-vehicle Inspection

ON-VEHICLE INSPECTION CAUTION / NOTICE / HINT HINT: Use the same procedure for the RH side and LH side. The following procedure is for the LH side. PROCEDURE 1. REMOVE REAR WHEEL Click here

 Removal

REMOVAL CAUTION / NOTICE / HINT HINT: Use the same procedure for the RH side and LH side. The following procedure is for the LH side. PROCEDURE 1. REMOVE REAR WHEEL Click here 2. REMOVE REAR

 Rear Axle Hub Bolt

SEE MORE:

 Noise Occurs or Sound Skips when Portable Player Plays

CAUTION / NOTICE / HINT HINT: Perform this check with the portable player volume set at an appropriate level. Make sure that there are no obstructions between the portable player and the radio receiver assembly that may block signals, and that the portable player and the radio receiver assembly

 Diagnostic Trouble Code Chart

DIAGNOSTIC TROUBLE CODE CHART Power Steering System DTC No. Detection Item DTC Detection Condition Warning Indicate Return-to-normal Condition Note Link C1511 Torque Sensor1 Torque sensor malfunction EPS warning light: Comes on Engine switch on (IG) again - C151

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