Lexus ES: Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE BRAKE MASTER CYLINDER STRAIGHT PIN
(a) Secure the brake master cylinder sub-assembly in a vise.
NOTICE:
Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly.
| (b) Using a 5 mm pin punch and a hammer, tap out the brake master cylinder straight pin from the brake master cylinder sub-assembly. NOTICE: Do not drop the brake master cylinder reservoir assembly. |
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2. REMOVE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY
(a) Remove the brake master cylinder reservoir assembly from the brake master cylinder body.
3. REMOVE MASTER CYLINDER RESERVOIR GROMMET
| (a) Remove the 2 master cylinder reservoir grommets from the brake master cylinder body. |
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(b) Remove the brake master cylinder body from the vise.
4. REMOVE BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY
5. REMOVE BRAKE MASTER CYLINDER RESERVOIR STRAINER
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Inspection
INSPECTION PROCEDURE 1. INSPECT AND ADJUST BRAKE BOOSTER PUSH ROD NOTICE: Make the adjustment with no vacuum in the brake booster assembly. (Depress the brake pedal several times with the engine stopp
Installation
INSTALLATION PROCEDURE 1. INSPECT AND ADJUST BRAKE BOOSTER PUSH ROD Click here 2. INSTALL BRAKE MASTER CYLINDER O-RING (a) Install a new brake master cylinder O-ring to the brake master cylinder sub
Reassembly
REASSEMBLY PROCEDURE 1. INSTALL BRAKE MASTER CYLINDER RESERVOIR STRAINER 2. INSTALL BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY 3. INSTALL MASTER CYLINDER RESERVOIR GROMMET (a) Apply a light l
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Reassembly
REASSEMBLY CAUTION / NOTICE / HINT HINT:
Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.
PROCEDURE 1. INSTALL REAR LIGHT PROTECTOR (a) Install a new rear light protector. 2. INSTALL REAR LIGHT GASKET (a) Install a new rear lig
Open in B Power Line (B242F)
DESCRIPTION The headlight ECU sub-assembly operates using the power source voltage input from the IG terminal and ECUB terminal. The power source voltage of the ECUB terminal is supplied when the main body ECU (multiplex network body ECU) turns the ECUB power supply relay (H-LP LH relay and H-LP RH
