Lexus ES manuals

Lexus ES: Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE BRAKE MASTER CYLINDER STRAIGHT PIN

(a) Secure the brake master cylinder sub-assembly in a vise.

NOTICE:

Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly.

(b) Using a 5 mm pin punch and a hammer, tap out the brake master cylinder straight pin from the brake master cylinder sub-assembly.

NOTICE:

Do not drop the brake master cylinder reservoir assembly.

2. REMOVE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY

(a) Remove the brake master cylinder reservoir assembly from the brake master cylinder body.

3. REMOVE MASTER CYLINDER RESERVOIR GROMMET

(a) Remove the 2 master cylinder reservoir grommets from the brake master cylinder body.

(b) Remove the brake master cylinder body from the vise.

4. REMOVE BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY

5. REMOVE BRAKE MASTER CYLINDER RESERVOIR STRAINER

READ NEXT:

 Inspection

INSPECTION PROCEDURE 1. INSPECT AND ADJUST BRAKE BOOSTER PUSH ROD NOTICE: Make the adjustment with no vacuum in the brake booster assembly. (Depress the brake pedal several times with the engine stopp

 Installation

INSTALLATION PROCEDURE 1. INSPECT AND ADJUST BRAKE BOOSTER PUSH ROD Click here 2. INSTALL BRAKE MASTER CYLINDER O-RING (a) Install a new brake master cylinder O-ring to the brake master cylinder sub

 Reassembly

REASSEMBLY PROCEDURE 1. INSTALL BRAKE MASTER CYLINDER RESERVOIR STRAINER 2. INSTALL BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY 3. INSTALL MASTER CYLINDER RESERVOIR GROMMET (a) Apply a light l

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 Installation

INSTALLATION PROCEDURE 1. INSTALL SPARK PLUG Click here 2. INSTALL IGNITION COIL ASSEMBLY HINT: Perform "Inspection After Repair" after replacing an ignition coil assembly. Click here (a) Install the 3 ignition coil assemblies to the cylinder head cover sub-assembly with the 3 bolts. Torque: 1

 Hybrid Battery Stack 2 Cell Voltage Detection Voltage Out of Range (P1A001C,P301A1C)

DESCRIPTION The HV battery is composed of 70 cells (3.7 V each) in series. The battery ECU assembly monitors the voltage of each HV battery cell to detect malfunctions of the HV battery. DTC No. Detection Item DTC Detection Condition Trouble Area MIL Warning Indicate P1A001C Hybri

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