Lexus ES: Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL BRAKE MASTER CYLINDER RESERVOIR STRAINER
2. INSTALL BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY
3. INSTALL MASTER CYLINDER RESERVOIR GROMMET
(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new master cylinder reservoir grommets.
.png) | Lithium Soap Base Glycol Grease |
(b) Install the 2 master cylinder reservoir grommets to the brake master cylinder body.
4. INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY
(a) Secure the brake master cylinder body in a vise.
NOTICE:
Place aluminum plates on the vise to prevent damage to the brake master cylinder body.
(b) Install the brake master cylinder reservoir assembly to the brake master cylinder body.
NOTICE:
Do not drop the brake master cylinder reservoir assembly.
5. INSTALL BRAKE MASTER CYLINDER STRAIGHT PIN
| (a) Using a 5 mm pin punch and a hammer, tap in the brake master cylinder straight pin to secure the brake master cylinder reservoir assembly. |
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(b) Remove the brake master cylinder sub-assembly from the vise.
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Removal
REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during brak
Adjustment
ADJUSTMENT PROCEDURE 1. INSPECT AND ADJUST BRAKE PEDAL HEIGHT (a) Remove the front door scuff plate LH. Click here (b) Remove the cowl side trim board LH. Click here (c) Remove the No. 1 instrumen
SEE MORE:
Removal
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization, or registration)
that must be performed after parts are removed and installed, or replaced during
spark plug removal/installation are shown below.
Necessary Procedures After Parts Removed/Instal
Parts Location
PARTS LOCATION ILLUSTRATION *1 DEF RELAY *2 REAR WINDOW DEFOGGER WIRE *3 NO. 1 ENGINE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY - DEF FUSE *4 BACK WINDOW GLASS ILLUSTRATION *1 REAR WINDOW DEFOGGER SWITCH (AIR CONDITIONING CONTROL ASSEMBLY) *2 DLC3 *3 A
