Lexus ES: Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL BRAKE MASTER CYLINDER RESERVOIR STRAINER
2. INSTALL BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY
3. INSTALL MASTER CYLINDER RESERVOIR GROMMET
(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new master cylinder reservoir grommets.
.png) | Lithium Soap Base Glycol Grease |
(b) Install the 2 master cylinder reservoir grommets to the brake master cylinder body.
4. INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY
(a) Secure the brake master cylinder body in a vise.
NOTICE:
Place aluminum plates on the vise to prevent damage to the brake master cylinder body.
(b) Install the brake master cylinder reservoir assembly to the brake master cylinder body.
NOTICE:
Do not drop the brake master cylinder reservoir assembly.
5. INSTALL BRAKE MASTER CYLINDER STRAIGHT PIN
| (a) Using a 5 mm pin punch and a hammer, tap in the brake master cylinder straight pin to secure the brake master cylinder reservoir assembly. |
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(b) Remove the brake master cylinder sub-assembly from the vise.
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Removal
REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during brak
Adjustment
ADJUSTMENT PROCEDURE 1. INSPECT AND ADJUST BRAKE PEDAL HEIGHT (a) Remove the front door scuff plate LH. Click here (b) Remove the cowl side trim board LH. Click here (c) Remove the No. 1 instrumen
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Components
COMPONENTS ILLUSTRATION *1 IGNITION COIL ASSEMBLY *2 ENGINE WIRE *3 CAM TIMING OIL CONTROL SOLENOID ASSEMBLY *4 CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY *5 CYLINDER HEAD COVER SUB-ASSEMBLY *6 SPARK PLUG TUBE GASKET *7 CAMSHAFT POSITION SENSOR (for Intake Side)
Reassembly
REASSEMBLY PROCEDURE 1. INSTALL LOWER POSITION INDICATOR HOUSING (a) Engage the 4 claws and 2 guides to install the lower position indicator housing to the shift lock control unit assembly. NOTICE: Do not damage the lower position indicator housing. 2. INSTALL SHIFT POSITION INDICATOR
