Lexus ES: Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL BRAKE MASTER CYLINDER RESERVOIR STRAINER
2. INSTALL BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY
3. INSTALL MASTER CYLINDER RESERVOIR GROMMET
(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new master cylinder reservoir grommets.
.png) | Lithium Soap Base Glycol Grease |
(b) Install the 2 master cylinder reservoir grommets to the brake master cylinder body.
4. INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY
(a) Secure the brake master cylinder body in a vise.
NOTICE:
Place aluminum plates on the vise to prevent damage to the brake master cylinder body.
(b) Install the brake master cylinder reservoir assembly to the brake master cylinder body.
NOTICE:
Do not drop the brake master cylinder reservoir assembly.
5. INSTALL BRAKE MASTER CYLINDER STRAIGHT PIN
| (a) Using a 5 mm pin punch and a hammer, tap in the brake master cylinder straight pin to secure the brake master cylinder reservoir assembly. |
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(b) Remove the brake master cylinder sub-assembly from the vise.
READ NEXT:
Removal
REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during brak
Adjustment
ADJUSTMENT PROCEDURE 1. INSPECT AND ADJUST BRAKE PEDAL HEIGHT (a) Remove the front door scuff plate LH. Click here (b) Remove the cowl side trim board LH. Click here (c) Remove the No. 1 instrumen
SEE MORE:
Problem Symptoms Table
PROBLEM SYMPTOMS TABLE HINT:
Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table. Check each symptom by checking the suspect
HV Battery High-voltage Line Circuit
DESCRIPTION The cause of the malfunction may be the HV battery high-voltage line circuit. Check the continuity in the high-voltage line from the HV battery to the inverter. Check the connection condition and for an open circuit in the frame wire from the service plug grip, EV electric battery fuse a
