Lexus ES manuals

Lexus ES: Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during luggage door hinge torsion bar removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced (for Gasoline Model)

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function When Necessary Procedures are not Performed

Link

Luggage closer motor assembly (w/ Power Trunk Lid System)

Initialize power trunk lid system

Power Trunk Lid System

Necessary Procedure After Parts Removed/Installed/Replaced (for HV Model)

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function When Necessary Procedures are not Performed

Link

Luggage closer motor assembly (w/ Power Trunk Lid System)

Initialize power trunk lid system

Power Trunk Lid System

NOTICE:

After installing the luggage door hinge torsion bar, use your hand to open and close the luggage door. Make sure the luggage door can open and close smoothly.

PROCEDURE

1. REMOVE LUGGAGE COMPARTMENT FLOOR MAT

(a) Remove the luggage compartment floor mat.

2. REMOVE SPARE WHEEL COVER TRAY

(a) Remove the spare wheel cover tray.

3. REMOVE REAR FLOOR FINISH PLATE

(a) Remove the bolt.

HINT:

Use the same procedure for the RH side and LH side.

(b) Disengage the guide to remove the luggage hold belt striker assembly.

HINT:

Use the same procedure for the RH side and LH side.

(c) Remove the clip.

(d) Disengage the 6 clips to remove the rear floor finish plate as shown in the illustration.

Remove in this Direction

4. REMOVE LUGGAGE COMPARTMENT TRIM COVER RH

(a) Disengage the 2 claws to remove the luggage compartment trim cover RH.

5. REMOVE LUGGAGE COMPARTMENT TRIM COVER LH

(a) Disengage the 2 claws to remove the luggage compartment trim cover LH.

6. REMOVE LUGGAGE COMPARTMENT TRIM INNER COVER RH

(a) Disengage the 2 claws and remove the rope hook as shown in the illustration.

Push

Remove in this Direction

(b) Remove the bolt.

(c) Disengage the guide to remove the luggage hold belt striker assembly.

(d) Using a clip remover, remove the 4 clips.

(e) Disengage each fastener and remove the luggage compartment inner trim cover RH.

*A

w/ Power Trunk Lid System

Fastener

7. REMOVE LUGGAGE COMPARTMENT TRIM INNER COVER LH

(a) Disengage the 2 claws and remove the rope hook as shown in the illustration.

Push

Remove in this Direction

(b) Remove the bolt.

(c) Disengage the guide to remove the luggage hold belt striker assembly.

(d) Using a clip remover, remove the 4 clips.

(e) Disengage the 4 fasteners and remove the luggage compartment inner trim cover LH.

Fastener

8. REMOVE LUGGAGE LOCK CONTROL CABLE PLATE (w/ Power Trunk Lid System)

Click here

9. REMOVE SWITCH BEZEL (w/ Power Trunk Lid System)

Click here

10. REMOVE LUGGAGE COMPARTMENT DOOR COVER (w/ Power Trunk Lid System)

Click here

11. REMOVE LUGGAGE COMPARTMENT DOOR HINGE COVER RH (w/ Power Trunk Lid System)

HINT:

Use the same procedure as for the LH side.

Click here

12. REMOVE LUGGAGE CLOSER MOTOR ASSEMBLY (w/ Power Trunk Lid System)

Click here

13. REMOVE LUGGAGE DOOR HINGE TORSION BAR LH

(a) Using SST, disconnect the luggage door hinge torsion bar LH from the luggage door hinge and the left side of the vehicle body as shown in the illustration.

Remove in this Direction (1)

Remove in this Direction (2)

SST: 09804-24010

09804-04010

09804-04040

09804-04030

09804-04020

(b) Disengage the 2 claws as shown in the illustration.

(c) Disconnect the luggage door hinge torsion bar LH from the luggage compartment door torsion bar support as shown in the illustration.

(d) Disengage the 3 guides and remove the luggage door hinge torsion bar LH.

14. REMOVE LUGGAGE DOOR HINGE TORSION BAR RH

(a) Using SST, disconnect the luggage door hinge torsion bar RH from the luggage door hinge and the right side of the vehicle body as shown in the illustration.

Remove in this Direction (1)

Remove in this Direction (2)

SST: 09804-24010

09804-04010

09804-04020

09804-04030

09804-04040

(b) Disconnect the luggage door hinge torsion bar RH from the luggage compartment door torsion bar support as shown in the illustration.

(c) Disengage the 3 guides and remove the luggage door hinge torsion bar RH.

15. REMOVE LUGGAGE COMPARTMENT DOOR TORSION BAR SUPPORT

(a) Remove the luggage compartment door torsion bar support as shown in the illustration.

Remove in this Direction

NOTICE:

Make sure to replace the luggage compartment door torsion bar support with a new one.

READ NEXT:

 Installation

INSTALLATION CAUTION / NOTICE / HINT NOTICE: After installing the luggage door hinge torsion bar, use your hand to open and close the luggage door. Make sure the luggage door can open and close smooth

 Power Trunk Lid System (for Gasoline Model)

 Precaution

PRECAUTION PRECAUTIONS FOR INSPECTING POWER SOURCE FOR MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU) NOTICE: When disconnecting the cable from the negative (-) battery terminal, initialize the following

SEE MORE:

 Installation

INSTALLATION PROCEDURE 1. INSTALL NAVIGATION ANTENNA BRACKET 2. INSTALL NAVIGATION ANTENNA ASSEMBLY (a) Engage the 6 guides and 2 claws to install the navigation antenna assembly as shown in the illustration. Install in this Direction 3. INSTALL NAVIGATION ANTENNA ASSEMBLY WITH BRACKET (a)

 Inspection

INSPECTION PROCEDURE 1. INSPECT CONNECTING ROD THRUST CLEARANCE (a) Install the connecting rod cap. Click here (b) Using a dial indicator, measure the thrust clearance while moving the connecting rod back and forth. Standard Thrust Clearance: 0.15 to 0.40 mm (0.00591 to 0.0157 in.) Maximum Thr

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