Lexus ES manuals

Lexus ES: Removal

REMOVAL

PROCEDURE

1. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

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2. REMOVE ACCELERATOR PEDAL(W/SENSOR) ROD ASSEMBLY

NOTICE:

  • Avoid physical shock to the accelerator pedal sensor assembly.
  • Do not disassemble the accelerator pedal sensor assembly.
  • The accelerator pedal sensor assembly does not require lubrication.
  • Do not apply oil or other lubricants to the accelerator pedal sensor assembly. If applied, the accelerator pedal sensor assembly must be replaced.

(a) Disconnect the accelerator pedal sensor assembly connector.

(b) Remove the 3 nuts and disconnect the rod of the accelerator pedal sensor assembly from the accelerator pedal assembly to remove the accelerator pedal sensor assembly.

NOTICE:

If the accelerator pedal sensor assembly has been struck or dropped, replace it.

3. REMOVE ACCELERATOR PEDAL PAD

(a) Disengage the 4 claws and remove the accelerator pedal pad from the accelerator pedal assembly.

4. REMOVE ACCELERATOR PEDAL ASSEMBLY

(a) Remove the 2 bolts.

(b) Push the accelerator pedal assembly in the direction indicated by the arrow (1) shown in the illustration to disengage the claw.

*a

Vehicle Body

Remove in this Direction (1)

Remove in this Direction (2)

(c) Pull the accelerator pedal assembly in the direction indicated by the arrow (2) shown in the illustration to remove it.

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 Installation

INSTALLATION PROCEDURE 1. INSTALL ACCELERATOR PEDAL ASSEMBLY (a) Engage the claw to install the accelerator pedal assembly. (b) Install the 2 bolts. Torque: 7.5 N·m {76 kgf·cm, 66 in

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 Components

COMPONENTS ILLUSTRATION *1 REAR UNDER COVER *2 REAR UNDER SIDE COVER LH *3 REAR UNDER SIDE COVER RH *4 REAR SEAT CUSHION LEG SUB-ASSEMBLY *5 REAR SEAT CUSHION ASSEMBLY *6

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 Installation

INSTALLATION CAUTION / NOTICE / HINT NOTICE: This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts. Click here PROCEDURE 1. INSTALL CAMSHAFT HINT: Perform "Inspection After Repair" after replacing the camshaft,

 Reassembly

REASSEMBLY CAUTION / NOTICE / HINT HINT: Use the same procedure for bank 1 and bank 2. The following procedure is for bank 2. PROCEDURE 1. INSTALL SPARK PLUG TUBE HINT: When using a new cylinder head LH, the spark plug tubes must be replaced. (a) Apply adhesive to a new spark plug tube as

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