Lexus ES manuals

Lexus ES: Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING (INNER RACE)

(a) Using SST and a press, install a new front differential case front tapered roller bearing (inner race) to the differential case assembly.

SST: 09316-20011

SST: 09513-36040

NOTICE:

  • Do not damage the front differential case front tapered roller bearing (inner race) cage when installing the front differential case front tapered roller bearing (inner race).
  • Be sure to install the front differential case front tapered roller bearing (inner race) so that there is no clearance between the front differential case front tapered roller bearing (inner race) and the differential case assembly. If there is any clearance, the turning torque of the differential case assembly cannot be measured correctly.

2. INSTALL FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING (OUTER RACE)

(a) Using SST and a hammer, install the differential drive pinion shim and a new front differential case front tapered roller bearing (outer race) to the transaxle housing.

SST: 09950-60021

09951-00890

SST: 09950-70010

09951-07200

NOTICE:

Be sure to install the front differential case front tapered roller bearing (outer race) so that there is no clearance between the front differential case front tapered roller bearing (outer race), differential drive pinion shim and the transaxle housing. If there is any clearance, the turning torque of the differential case assembly cannot be measured correctly.

3. INSTALL FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING (INNER RACE)

(a) Using SST and a press, install a new front differential case rear tapered roller bearing (inner race) to the differential case assembly.

SST: 09316-20011

SST: 09950-60021

09951-00890

SST: 09950-70010

09951-07200

NOTICE:

  • Do not damage the front differential case rear tapered roller bearing (inner race) cage when installing the front differential case rear tapered roller bearing (inner race).
  • Be sure to install the front differential case rear tapered roller bearing (inner race) so that there is no clearance between the front differential case rear tapered roller bearing (inner race) and the differential case assembly. If there is any clearance, the turning torque of the differential case assembly cannot be measured correctly.

4. INSTALL FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING (OUTER RACE)

(a) Using SST and a hammer, install a new front differential case rear tapered roller bearing (outer race) to the automatic transaxle case sub-assembly.

SST: 09950-60021

09951-00790

SST: 09950-70010

09951-07200

NOTICE:

Be sure to install the front differential case rear tapered roller bearing (outer race) so that there is no clearance between the front differential case rear tapered roller bearing (outer race) and the automatic transaxle case sub-assembly. If there is any clearance, the turning torque of the differential case assembly cannot be measured correctly.

5. INSTALL FRONT DRIVE SHAFT OIL SEAL RH

(a) Hold the differential case assembly in a vise between aluminum plates.

(b) Coat the lip of a new front drive shaft oil seal RH with MP grease.

(c) Using SST and a hammer, install the front drive shaft oil seal RH to the differential case assembly.

SST: 09950-60011

09951-00410

SST: 09950-70010

09951-07200

Standard Depth:

21.5 to 22.5 mm (0.846 to 0.886 in.)

NOTICE:

Do not damage the lip of the front drive shaft oil seal RH.

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