Lexus ES: Installation
INSTALLATION
PROCEDURE
1. INSTALL EGR COOLER ASSEMBLY
| (a) Install a new EGR cooler gasket to the EGR cooler assembly. NOTICE: Make sure that the claws of the EGR cooler gasket are toward the EGR cooler assembly side. |
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| (b) Install a new EGR valve gasket to the EGR valve assembly. NOTICE: Make sure that the claws of the EGR valve gasket are toward the EGR valve assembly side. |
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| (c) Temporarily install the EGR cooler assembly to the cylinder head sub-assembly and EGR valve assembly with the 5 bolts. |
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(d) Tighten the 3 bolts (A).
Torque:
24 N·m {245 kgf·cm, 18 ft·lbf}
(e) Tighten the 2 bolts (B).
Torque:
24 N·m {245 kgf·cm, 18 ft·lbf}
(f) Connect the No. 3 water by-pass hose and No. 4 water by-pass hose to the EGR cooler assembly and slide the 2 clips to secure them.
2. INSTALL INVERTER WITH CONVERTER ASSEMBLY
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3. ADD ENGINE COOLANT (for Engine)
Click here
4. INSPECT FOR COOLANT LEAK (for Engine)
Click here
5. INSPECT FOR EXHAUST GAS LEAK
Click here
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Components
COMPONENTS ILLUSTRATION *A for EGR Valve Bracket Connection Type - - *1 NO. 1 EGR PIPE SUB-ASSEMBLY *2 EGR VALVE ASSEMBLY *3 EGR VALVE BRACKET *4 EGR INLET GASKET *5
Removal
REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during EGR
SEE MORE:
Removal
REMOVAL PROCEDURE 1. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY Click here 2. REMOVE NO. 2 SURGE TANK STAY Click here 3. SEPARATE ENGINE WIRE (a) Remove the 2 bolts and separate the engine wire. (b) Remove the bolt and separate the earth wire. 4. DISCONNECT AIR TUBE
MOST Communication Malfunction (B15D0)
DESCRIPTION Navigation system components communicate with each other via MOST communication. If a line short or short to ground occurs in a MOST communication line, communication will not be possible and the navigation system will not operate normally. After the engine switch is turned on (ACC), if
