Lexus ES: Installation
INSTALLATION
PROCEDURE
1. INSTALL EGR COOLER ASSEMBLY
| (a) Install a new EGR cooler gasket to the EGR cooler assembly. NOTICE: Make sure that the claws of the EGR cooler gasket are toward the EGR cooler assembly side. |
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| (b) Install a new EGR valve gasket to the EGR valve assembly. NOTICE: Make sure that the claws of the EGR valve gasket are toward the EGR valve assembly side. |
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| (c) Temporarily install the EGR cooler assembly to the cylinder head sub-assembly and EGR valve assembly with the 5 bolts. |
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(d) Tighten the 3 bolts (A).
Torque:
24 N·m {245 kgf·cm, 18 ft·lbf}
(e) Tighten the 2 bolts (B).
Torque:
24 N·m {245 kgf·cm, 18 ft·lbf}
(f) Connect the No. 3 water by-pass hose and No. 4 water by-pass hose to the EGR cooler assembly and slide the 2 clips to secure them.
2. INSTALL INVERTER WITH CONVERTER ASSEMBLY
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3. ADD ENGINE COOLANT (for Engine)
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4. INSPECT FOR COOLANT LEAK (for Engine)
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5. INSPECT FOR EXHAUST GAS LEAK
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Components
COMPONENTS ILLUSTRATION *A for EGR Valve Bracket Connection Type - - *1 NO. 1 EGR PIPE SUB-ASSEMBLY *2 EGR VALVE ASSEMBLY *3 EGR VALVE BRACKET *4 EGR INLET GASKET *5
Removal
REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during EGR
SEE MORE:
Installation
INSTALLATION CAUTION / NOTICE / HINT HINT:
Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.
PROCEDURE 1. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP (a) Align the alignment mark on the front door opening trim weatherstrip with the flange on the
Components
COMPONENTS ILLUSTRATION *A for A25A-FKS, A25A-FXS *B for 2GR-FKS *1 FRONT WHEEL OPENING EXTENSION PAD LH *2 FRONT WHEEL OPENING EXTENSION PAD RH *3 NO. 1 ENGINE UNDER COVER *4 NO. 2 ENGINE UNDER COVER *5 NO. 2 ENGINE UNDER COVER ASSEMBLY *6 NO. 3 ENGINE UNDER
