Lexus ES manuals

Lexus ES: Installation

INSTALLATION

PROCEDURE

1. INSTALL EGR COOLER ASSEMBLY

(a) Install a new EGR cooler gasket to the EGR cooler assembly.

NOTICE:

Make sure that the claws of the EGR cooler gasket are toward the EGR cooler assembly side.

*a

Claw

(b) Install a new EGR valve gasket to the EGR valve assembly.

NOTICE:

Make sure that the claws of the EGR valve gasket are toward the EGR valve assembly side.

*a

Claw

(c) Temporarily install the EGR cooler assembly to the cylinder head sub-assembly and EGR valve assembly with the 5 bolts.

(d) Tighten the 3 bolts (A).

Torque:

24 N·m {245 kgf·cm, 18 ft·lbf}

(e) Tighten the 2 bolts (B).

Torque:

24 N·m {245 kgf·cm, 18 ft·lbf}

(f) Connect the No. 3 water by-pass hose and No. 4 water by-pass hose to the EGR cooler assembly and slide the 2 clips to secure them.

2. INSTALL INVERTER WITH CONVERTER ASSEMBLY

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3. ADD ENGINE COOLANT (for Engine)

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4. INSPECT FOR COOLANT LEAK (for Engine)

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5. INSPECT FOR EXHAUST GAS LEAK

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READ NEXT:

 Egr Valve

 Components

COMPONENTS ILLUSTRATION *A for EGR Valve Bracket Connection Type - - *1 NO. 1 EGR PIPE SUB-ASSEMBLY *2 EGR VALVE ASSEMBLY *3 EGR VALVE BRACKET *4 EGR INLET GASKET *5

 Removal

REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during EGR

SEE MORE:

 ICS Detection Area Adjustment Incomplete (C1AF0)

DESCRIPTION When ICS detection area adjustment is incomplete, the clearance warning ECU assembly stores DTC C1AF0. DTC No. Detection Item DTC Detection Condition Trouble Area C1AF0 ICS Detection Area Adjustment Incomplete Parking support brake system detection area adjustment incomp

 Parts Location

PARTS LOCATION ILLUSTRATION *1 ACCELERATOR PEDAL SENSOR ASSEMBLY *2 COMBINATION METER ASSEMBLY *3 AIR CONDITIONING AMPLIFIER ASSEMBLY *4 SHIFT PADDLE SWITCH (TRANSMISSION SHIFT SWITCH ASSEMBLY) *5 NO. 3 RELAY BLOCK - IGCT RELAY *6 SHIFT POSITION INDICATOR *7 DRIVE

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