Lexus ES: Installation
INSTALLATION
PROCEDURE
1. INSTALL EGR COOLER ASSEMBLY
| (a) Install a new EGR cooler gasket to the EGR cooler assembly. NOTICE: Make sure that the claws of the EGR cooler gasket are toward the EGR cooler assembly side. |
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| (b) Install a new EGR valve gasket to the EGR valve assembly. NOTICE: Make sure that the claws of the EGR valve gasket are toward the EGR valve assembly side. |
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| (c) Temporarily install the EGR cooler assembly to the cylinder head sub-assembly and EGR valve assembly with the 5 bolts. |
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(d) Tighten the 3 bolts (A).
Torque:
24 N·m {245 kgf·cm, 18 ft·lbf}
(e) Tighten the 2 bolts (B).
Torque:
24 N·m {245 kgf·cm, 18 ft·lbf}
(f) Connect the No. 3 water by-pass hose and No. 4 water by-pass hose to the EGR cooler assembly and slide the 2 clips to secure them.
2. INSTALL INVERTER WITH CONVERTER ASSEMBLY
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3. ADD ENGINE COOLANT (for Engine)
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4. INSPECT FOR COOLANT LEAK (for Engine)
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5. INSPECT FOR EXHAUST GAS LEAK
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Components
COMPONENTS ILLUSTRATION *A for EGR Valve Bracket Connection Type - - *1 NO. 1 EGR PIPE SUB-ASSEMBLY *2 EGR VALVE ASSEMBLY *3 EGR VALVE BRACKET *4 EGR INLET GASKET *5
Removal
REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during EGR
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Operation Check
OPERATION CHECK REMOTE TOUCH (REMOTE OPERATION CONTROLLER ASSEMBLY) SELF CHECK NOTICE:
Before entering self-diagnostic mode, make sure there are no obstructions which may interfere with operation of the remote touch screen, and that the remote touch screen is not dirty.
Do not touch the remote
Sound Signal Circuit between Radio Receiver and Stereo Component Amplifier
DESCRIPTION The radio receiver assembly sends a sound signal to the stereo component amplifier assembly via this circuit. The sound signal that has been sent is amplified by the stereo component amplifier assembly, and then is sent to the speakers. If there is an open or short in the circuit, sound
