Lexus ES: Installation
INSTALLATION
PROCEDURE
1. INSTALL FLOW SHUTTING VALVE (NO. 1 WATER BY-PASS HOSE)
(a) Install the flow shutting valve (No. 1 water by-pass hose) with the bolt.
Torque:
19 N·m {194 kgf·cm, 14 ft·lbf}
(b) Connect the flow shutting valve (No. 1 water by-pass hose) connector.
(c) Connect the flow shutting valve (No. 1 water by-pass hose) to the transmission oil cooler and slide the clip to secure it.
| *a | 2 to 7 mm (0.0787 to 0.276 in.) | *b | Paint Mark |
| *c | 45° (Tabs of Clip Installation Area) | - | - |
NOTICE:
- Make sure to slide the flow shutting valve (No. 1 water by-pass hose) until it contacts the hose stopper of the transmission oil cooler.
- Make sure to align the paint mark of the flow shutting valve (No. 1 water by-pass hose) with the paint mark of the transmission oil cooler.
- Make sure that the tabs of the clip are within the area shown in the illustration.
| (d) Connect the flow shutting valve (No. 1 water by-pass hose) to the water outlet and slide the clip to secure it. NOTICE:
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(e) Engage the 2 clamps to connect the flow shutting valve (No. 1 water by-pass hose) and transmission breather hose to the hose clamp.
(f) Engage the 3 clamps to install the hose clamp.
(g) Engage the 3 clamps to install the transmission breather clamp.
2. INSTALL BATTERY CLAMP SUB-ASSEMBLY
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3. INSTALL BATTERY
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4. INSTALL ECM
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5. ADD ENGINE COOLANT
Click here
6. INSPECT FOR COOLANT LEAK
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7. INSTALL FRONT FENDER APRON SEAL LH
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8. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY
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9. INSTALL NO. 1 ENGINE UNDER COVER
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10. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH
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11. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH
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12. INSTALL FRONT WHEEL LH
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Components
COMPONENTS ILLUSTRATION *1 FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY) *2 VACUUM HOSE *3 ENGINE WIRE HARNESS *4 OUTLET HEATER HOSE *5 INLET HEATER HOSE *6 NO. 2 WAT
Inspection
INSPECTION PROCEDURE 1. INSPECT FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY) (a) Measure the resistance according to the value(s) in the table below. Standard Resistance: Tester Connection
SEE MORE:
Removal
REMOVAL PROCEDURE 1. REMOVE COOL AIR INTAKE DUCT SEAL Click here 2. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY Click here 3. REMOVE INLET AIR CLEANER ASSEMBLY Click here 4. REMOVE AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE Click here 5. REMOVE VACUUM SWITCHING VALVE (for Active Control Engin
Disassembly
DISASSEMBLY PROCEDURE 1. REMOVE KICK DOOR CONTROL SENSOR WITH BRACKET (w/ Hands Free Power Trunk Lid) Click here 2. REMOVE REAR CENTER ULTRASONIC SENSOR (w/ Parking Support Alert System) Click here HINT: Use the same procedure for the RH side and LH side. 3. REMOVE REAR CORNER ULTRASONIC SENS
