Lexus ES: Installation
INSTALLATION
PROCEDURE
1. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY
(a) Install a new gasket to the water inlet with thermostat sub-assembly.
(b) Install the water inlet with thermostat sub-assembly with the 2 bolts and 2 nuts.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
2. CONNECT WATER BY-PASS HOSE
(a) Connect the water by-pass hose and slide the clip to secure it.
3. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH
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4. CONNECT ENGINE WIRE
(a) Engage the clamp to connect the engine wire.
(b) Install the bolt.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
(c) Connect the water inlet with thermostat sub-assembly connector.
5. INSTALL NO. 2 ENGINE MOUNTING STAY RH
(a) Install the No. 2 engine mounting stay RH to the intake manifold and front No. 1 engine mounting bracket LH with the bolt.
Torque:
21 N·m {214 kgf·cm, 15 ft·lbf}
(b) Connect the wire harness clamp bracket to the No. 2 engine mounting stay RH with the bolt.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
(c) Connect the wire harness clamp to the wire harness clamp bracket with the bolt.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
6. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
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Components
COMPONENTS ILLUSTRATION *1 ENGINE WATER PUMP ASSEMBLY *2 NO. 2 IDLER PULLEY SUB-ASSEMBLY *3 WATER PUMP PULLEY *4 WATER PUMP GASKET *5 V-RIBBED BELT - - N*m (kgf*cm
On-vehicle Inspection
ON-VEHICLE INSPECTION CAUTION / NOTICE / HINT HINT:
Water Pump Construction Evaporation Port and Drain Plug: *1 Evaporation Port *2 Mechanical Seal *3 Fluid Catch Pocket *4 Drai
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Problem Symptoms Table
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