Lexus ES: Installation
INSTALLATION
PROCEDURE
1. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY
(a) Install a new gasket to the water inlet with thermostat sub-assembly.
(b) Install the water inlet with thermostat sub-assembly with the 2 bolts and 2 nuts.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
2. CONNECT WATER BY-PASS HOSE
(a) Connect the water by-pass hose and slide the clip to secure it.
3. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH
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4. CONNECT ENGINE WIRE
(a) Engage the clamp to connect the engine wire.
(b) Install the bolt.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
(c) Connect the water inlet with thermostat sub-assembly connector.
5. INSTALL NO. 2 ENGINE MOUNTING STAY RH
(a) Install the No. 2 engine mounting stay RH to the intake manifold and front No. 1 engine mounting bracket LH with the bolt.
Torque:
21 N·m {214 kgf·cm, 15 ft·lbf}
(b) Connect the wire harness clamp bracket to the No. 2 engine mounting stay RH with the bolt.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
(c) Connect the wire harness clamp to the wire harness clamp bracket with the bolt.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
6. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
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Components
COMPONENTS ILLUSTRATION *1 ENGINE WATER PUMP ASSEMBLY *2 NO. 2 IDLER PULLEY SUB-ASSEMBLY *3 WATER PUMP PULLEY *4 WATER PUMP GASKET *5 V-RIBBED BELT - - N*m (kgf*cm
On-vehicle Inspection
ON-VEHICLE INSPECTION CAUTION / NOTICE / HINT HINT:
Water Pump Construction Evaporation Port and Drain Plug: *1 Evaporation Port *2 Mechanical Seal *3 Fluid Catch Pocket *4 Drai
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Adjustment
ADJUSTMENT CAUTION / NOTICE / HINT *a Centering Bolt *b Standard Bolt HINT:
Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.
Centering bolts are used to install the door hinges to the vehicle body and door. The door cannot be adjus
Hybrid/EV Battery Control System Circuit Voltage Below Threshold (P300016)
DESCRIPTION The hybrid vehicle control ECU alerts the driver and performs fail-safe control based on error signals received from the battery voltage sensor. This DTC is stored if the HV battery is discharged excessively or the hybrid control system malfunctions. HINT: If the HV battery voltage has d
