Lexus ES manuals

Lexus ES: Installation

INSTALLATION

CAUTION / NOTICE / HINT

for HV Model:

  • When removing or installing the rear disc brake caliper assembly, pushing back the disc brake piston may cause a large clearance between the brake pads and brake disc. When the brake pedal is depressed with a large clearance between the brake pads and the brake disc, DTC C1214 related to abnormal brake fluid pressure may be stored. Make sure to clear any DTCs after performing this procedure.
  • While the auxiliary battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or any door courtesy switch turns on. Therefore, when servicing the brake system components, do not operate the brake pedal or open/close the doors while the auxiliary battery is connected.

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY

(a) Install the rear axle hub and bearing assembly and rear disc brake dust cover sub-assembly to the rear axle carrier sub-assembly with the 4 bolts.

Torque:

90 N·m {918 kgf·cm, 66 ft·lbf}

2. INSPECT REAR AXLE HUB BEARING LOOSENESS

Click here

3. INSPECT REAR AXLE HUB RUNOUT

Click here

4. INSTALL REAR DISC

Click here

5. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY

Click here

6. CONNECT NO. 2 PARKING BRAKE WIRE ASSEMBLY

(a) Connect the No. 2 parking brake wire assembly connector to the parking brake actuator assembly.

(b) Connect the No. 2 parking brake wire assembly connector to the rear axle hub and bearing assembly.

7. INSTALL REAR WHEEL

Click here

8. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL (for HV Model)

(a) Connect the reservoir level switch connector.

(b) Connect the cable to the negative (-) auxiliary battery terminal.

Click here

(c) Turn the power switch on (READY).

(d) Depress the brake pedal and release it.

(e) Clear the DTCs.

Click here

9. CHECK FOR SPEED SENSOR SIGNAL

for HV Model: Click here

for Gasoline Model: Click here

READ NEXT:

 On-vehicle Inspection

ON-VEHICLE INSPECTION CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or repla

 Removal

REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during rea

 Rear Axle Hub (for Awd)

SEE MORE:

 Inspection

INSPECTION PROCEDURE 1. INSPECT WATER INLET WITH THERMOSTAT SUB-ASSEMBLY (a) Check the valve opening. HINT: The valve opening temperature is inscribed on the water inlet with thermostat sub-assembly. (1) Add 15 cc (0.9 cu. in.) of water to the water inlet with thermostat sub-assembly from the in

 Inspection

INSPECTION PROCEDURE 1. INSPECT SHIFT PADDLE SWITCH (TRANSMISSION SHIFT SWITCH ASSEMBLY) (a) Shift Paddle Switch LH (Transmission Shift Switch Assembly): (1) Measure the resistance according to the value(s) in the table below. Standard Resistance: Tester Connection Condition Specified Con

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