Lexus ES: Installation
INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
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PROCEDURE
1. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY
(a) Install a new gasket to the water inlet with thermostat sub-assembly.
HINT:
Be sure to clean the contact surfaces.
(b) Using an 8 mm socket wrench, install the water inlet with thermostat sub-assembly with the 2 bolts.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
(c) Connect the No. 7 water by-pass hose to the water inlet with thermostat sub-assembly and slide the clip to secure it.
(d) Connect the water inlet with thermostat sub-assembly connector.
2. CONNECT NO. 2 RADIATOR HOSE
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3. ADD ENGINE COOLANT (for Engine)
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4. INSPECT FOR COOLANT LEAK (for Engine)
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Components
COMPONENTS ILLUSTRATION *1 ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING) *2 GASKET N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part
Removal
REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during engi
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Disassembly
DISASSEMBLY PROCEDURE 1. SEPARATE FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP (a) Secure the drive shaft in a vise between aluminum plates. NOTICE: Do not overtighten the vise. (b) Using pliers, separate the front No. 2 axle inboard joint boot clamp as shown in the illustration. 2. SEPA
On-vehicle Inspection
ON-VEHICLE INSPECTION CAUTION / NOTICE / HINT NOTICE:
Do not remove the generator pulley cap.
If the generator pulley cap is removed, replace the generator pulley cap and generator pulley with clutch with new ones as the correct grease amount cannot be confirmed.
HINT: If it is confirmed tha
