Lexus ES: Installation
INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
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PROCEDURE
1. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY
(a) Install a new gasket to the water inlet with thermostat sub-assembly.
HINT:
Be sure to clean the contact surfaces.
(b) Using an 8 mm socket wrench, install the water inlet with thermostat sub-assembly with the 2 bolts.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
(c) Connect the No. 7 water by-pass hose to the water inlet with thermostat sub-assembly and slide the clip to secure it.
(d) Connect the water inlet with thermostat sub-assembly connector.
2. CONNECT NO. 2 RADIATOR HOSE
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3. ADD ENGINE COOLANT (for Engine)
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4. INSPECT FOR COOLANT LEAK (for Engine)
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Components
COMPONENTS ILLUSTRATION *1 ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING) *2 GASKET N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part
Removal
REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during engi
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Disassembly
DISASSEMBLY PROCEDURE 1. REMOVE BRAKE MASTER CYLINDER STRAIGHT PIN (a) Secure the brake master cylinder sub-assembly in a vise. NOTICE: Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly. (b) Using a 5 mm pin punch and a hammer, tap out the brake master
Hybrid Transaxle System
On-vehicle InspectionON-VEHICLE INSPECTION CAUTION / NOTICE / HINT CAUTION: To prevent injury due to contact with an operating V-ribbed belt or cooling fan, keep your hands and clothing away from the V-ribbed belt and cooling fans when working in the engine compartment with the engine running or th
