Lexus ES: Installation

Lexus ES (XZ10) Service Manual / Engine & Hybrid System / 2gr-fks (cooling) / Water Pump / Installation

INSTALLATION

PROCEDURE

1. INSTALL ENGINE WATER PUMP ASSEMBLY

(a) Install a new water pump gasket and the engine water pump assembly with the 15 bolts.

Torque:

Bolt (A) :

43 N·m {438 kgf·cm, 32 ft·lbf}

Bolt (B) :

21 N·m {214 kgf·cm, 15 ft·lbf}

Bolt (C) :

11 N·m {112 kgf·cm, 8 ft·lbf}

Standard Length:

Item	Length
Bolt (A)	60 mm (2.36 in.)
Bolt (B)	55 mm (2.17 in.)
Bolt (C)	22 mm (0.866 in.)

NOTICE:

Make sure that there is no oil on the threads of the bolts (A) and (B).
Do not start the engine for at least 1 hour after installation.

2. INSTALL WATER PUMP PULLEY

(a) Temporarily install the water pump pulley with the 4 bolts.

(b) Using a screwdriver or equivalent with its tip wrapped in protective tape, hold the water pump pulley.

*a	Protective Tape
*b	Hold
*c	Turn

Torque:

21 N·m {214 kgf·cm, 15 ft·lbf}

3. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Install the No. 2 idler pulley sub-assembly with the bolt.

Torque:

54 N·m {551 kgf·cm, 40 ft·lbf}

4. INSTALL V-RIBBED BELT

Click here

5. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

Click here

SEE MORE:

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REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during ultrasonic sensor removal/installation are shown below. Necessary Procedure After Parts Removed/Install

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OPERATION CHECK CHECK WINDOW DEFOGGER SYSTEM (a) Turn the power switch on (IG). (b) Check that the rear window defogger wire becomes warm by operating the rear window defogger switch of the air conditioning control assembly. (c) When the vehicle is stopped, confirm that the window defogger system op

Lexus ES: Installation

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2gr-fks (emission Control)

Canister

Components

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Removal

Operation Check