Lexus ES: Installation

Lexus ES (XZ10) Service Manual / Engine & Hybrid System / 2gr-fks (cooling) / Water Pump / Installation

INSTALLATION

PROCEDURE

1. INSTALL ENGINE WATER PUMP ASSEMBLY

(a) Install a new water pump gasket and the engine water pump assembly with the 15 bolts.

Torque:

Bolt (A) :

43 N·m {438 kgf·cm, 32 ft·lbf}

Bolt (B) :

21 N·m {214 kgf·cm, 15 ft·lbf}

Bolt (C) :

11 N·m {112 kgf·cm, 8 ft·lbf}

Standard Length:

Item	Length
Bolt (A)	60 mm (2.36 in.)
Bolt (B)	55 mm (2.17 in.)
Bolt (C)	22 mm (0.866 in.)

NOTICE:

Make sure that there is no oil on the threads of the bolts (A) and (B).
Do not start the engine for at least 1 hour after installation.

2. INSTALL WATER PUMP PULLEY

(a) Temporarily install the water pump pulley with the 4 bolts.

(b) Using a screwdriver or equivalent with its tip wrapped in protective tape, hold the water pump pulley.

*a	Protective Tape
*b	Hold
*c	Turn

Torque:

21 N·m {214 kgf·cm, 15 ft·lbf}

3. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Install the No. 2 idler pulley sub-assembly with the bolt.

Torque:

54 N·m {551 kgf·cm, 40 ft·lbf}

4. INSTALL V-RIBBED BELT

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5. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

Click here

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Installation

INSTALLATION PROCEDURE 1. INSTALL STEERING GEAR HEAT INSULATOR (for 2GR-FKS) (a) Install the steering gear heat insulator to the rack and pinion power steering gear assembly with the 2 bolts in the order shown in the illustration. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf} 2. INSTALL

Removal

REMOVAL CAUTION / NOTICE / HINT HINT: Use the same procedure for the RH side and LH side. The following procedure is for the LH side. PROCEDURE 1. REMOVE HOOD SUPPORT ASSEMBLY NOTICE: Avoid touching the piston rod as much as possible to prevent foreign matter from attaching to it. Be sure

Lexus ES: Installation

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2gr-fks (emission Control)

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Installation

Removal