Lexus ES: Installation

Lexus ES (XZ10) Service Manual / Engine & Hybrid System / 2gr-fks (cooling) / Water Pump / Installation

INSTALLATION

PROCEDURE

1. INSTALL ENGINE WATER PUMP ASSEMBLY

(a) Install a new water pump gasket and the engine water pump assembly with the 15 bolts.

Torque:

Bolt (A) :

43 N·m {438 kgf·cm, 32 ft·lbf}

Bolt (B) :

21 N·m {214 kgf·cm, 15 ft·lbf}

Bolt (C) :

11 N·m {112 kgf·cm, 8 ft·lbf}

Standard Length:

Item	Length
Bolt (A)	60 mm (2.36 in.)
Bolt (B)	55 mm (2.17 in.)
Bolt (C)	22 mm (0.866 in.)

NOTICE:

Make sure that there is no oil on the threads of the bolts (A) and (B).
Do not start the engine for at least 1 hour after installation.

2. INSTALL WATER PUMP PULLEY

(a) Temporarily install the water pump pulley with the 4 bolts.

(b) Using a screwdriver or equivalent with its tip wrapped in protective tape, hold the water pump pulley.

*a	Protective Tape
*b	Hold
*c	Turn

Torque:

21 N·m {214 kgf·cm, 15 ft·lbf}

3. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Install the No. 2 idler pulley sub-assembly with the bolt.

Torque:

54 N·m {551 kgf·cm, 40 ft·lbf}

4. INSTALL V-RIBBED BELT

Click here

5. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

Click here

SEE MORE:

Components

COMPONENTS ILLUSTRATION *1 NO. 2 PARKING BRAKE WIRE ASSEMBLY *2 PARKING BRAKE ACTUATOR ASSEMBLY *3 O-RING - - Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf) ● Non-reusable part Lit

Freeze Frame Data

FREEZE FRAME DATA FREEZE FRAME DATA (a) Whenever DTCs are detected, the blind spot monitor sensor stores the current vehicle (sensor) state as freeze frame data. CHECK FREEZE FRAME DATA (a) Connect the Techstream to the DLC3. (b) Turn the engine switch on (IG). (c) Turn the blind spot monitor system

Lexus ES: Installation

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2gr-fks (emission Control)

Canister

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Components

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