Lexus ES: Installation

Lexus ES (XZ10) Service Manual / Engine & Hybrid System / 2gr-fks (cooling) / Water Pump / Installation

INSTALLATION

PROCEDURE

1. INSTALL ENGINE WATER PUMP ASSEMBLY

(a) Install a new water pump gasket and the engine water pump assembly with the 15 bolts.

Torque:

Bolt (A) :

43 N·m {438 kgf·cm, 32 ft·lbf}

Bolt (B) :

21 N·m {214 kgf·cm, 15 ft·lbf}

Bolt (C) :

11 N·m {112 kgf·cm, 8 ft·lbf}

Standard Length:

Item	Length
Bolt (A)	60 mm (2.36 in.)
Bolt (B)	55 mm (2.17 in.)
Bolt (C)	22 mm (0.866 in.)

NOTICE:

Make sure that there is no oil on the threads of the bolts (A) and (B).
Do not start the engine for at least 1 hour after installation.

2. INSTALL WATER PUMP PULLEY

(a) Temporarily install the water pump pulley with the 4 bolts.

(b) Using a screwdriver or equivalent with its tip wrapped in protective tape, hold the water pump pulley.

*a	Protective Tape
*b	Hold
*c	Turn

Torque:

21 N·m {214 kgf·cm, 15 ft·lbf}

3. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Install the No. 2 idler pulley sub-assembly with the bolt.

Torque:

54 N·m {551 kgf·cm, 40 ft·lbf}

4. INSTALL V-RIBBED BELT

Click here

5. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

Click here

SEE MORE:

On-vehicle Inspection

ON-VEHICLE INSPECTION PROCEDURE 1. SECURE VEHICLE (a) Fully apply the parking brake and chock a wheel. CAUTION: Make sure to apply the parking brake and chock a wheel before performing this procedure. If the vehicle is not secure and the shift lever is moved to N, the vehicle may suddenly move,

Installation

INSTALLATION PROCEDURE 1. INSTALL HYBRID BATTERY TERMINAL BLOCK CAUTION: Be sure to wear insulated gloves and protective goggles. (a) Engage the claw to install the hybrid battery terminal block to the HV battery. (b) Connect the hybrid battery terminal block connector. NOTICE: Make sure that the co

Lexus ES: Installation

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2gr-fks (emission Control)

Canister

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On-vehicle Inspection

Installation