Lexus ES: Installation
INSTALLATION
PROCEDURE
1. INSTALL TRANSFER ASSEMBLY
| (a) Using SST and a 17 mm union nut wrench, install the transfer assembly to the automatic transaxle assembly with the 8 nuts. SST: 09961-00950 Torque: Specified tightening torque : 68.6 N·m {700 kgf·cm, 51 ft·lbf} HINT: -
Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
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When using a 17 mm union nut wrench (fulcrum length of 30 mm (1.18 in.)) + SST (fulcrum length of 150 mm (5.91 in.)) + torque wrench (fulcrum length of 255 mm (10.0 in.)): 40.2 N*m (410 kgf*cm, 30 ft.*lbf)
| | | *a | 17 mm Union Nut Wrench | | *b | Torque Wrench Fulcrum Length | | |
2. INSTALL REAR ENGINE MOUNTING BRACKET SUB-ASSEMBLY
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3. INSTALL NO. 1 PROPELLER SHAFT HEAT INSULATOR BRACKET SUB-ASSEMBLY
(a) Install the No. 1 propeller shaft heat insulator bracket sub-assembly to the transfer assembly with the 2 bolts.
Torque:
25 N·m {255 kgf·cm, 18 ft·lbf}
4. INSTALL PROPELLER SHAFT HEAT INSULATOR
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5. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY
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REASSEMBLY CAUTION / NOTICE / HINT NOTICE: Steps 9 to 16 are temporary reassembly procedures for adjustment purposes. PROCEDURE 1. INSTALL BREATHER OIL DEFLECTOR (a) Install a new breather oil deflec
ComponentsCOMPONENTS ILLUSTRATION *1 TRANSFER AND TRANSAXLE SETTING STUD BOLT *2 TRANSFER CASE OIL SEAL N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part MP gr
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PRECAUTION CAUTION:
Never perform work on fuel system components near any possible ignition sources.
Vaporized fuel could ignite, resulting in a serious accident.
Do not perform work on fuel system components without first disconnecting the cable from the negative (-) auxiliary battery termi
INSPECTION PROCEDURE 1. INSPECT FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY) (a) Measure the resistance according to the value(s) in the table below. Standard Resistance: Tester Connection Condition Specified Condition 1 - 2 20°C (68°F) 22 to 28 Ω If the result is not as s
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