Lexus ES: Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE ROOF WIND DEFLECTOR PANEL SUB-ASSEMBLY
(a) Disengage the 3 claws and 2 pins.
(b) Move the roof wind deflector panel sub-assembly in the direction indicated by the arrow (1) shown in the illustration.
.png) | Remove in this Direction (1) |
.png) | Remove in this Direction (2) |
(c) Move the roof wind deflector panel sub-assembly in the direction indicated by the arrow (2) shown in the illustration to disengage the 2 guides and remove the roof wind deflector panel sub-assembly.
2. REMOVE ROOM LIGHT BRACKET
| (a) Remove the 2 nuts and room light bracket. |
|
3. REMOVE NO. 2 ROOM LIGHT BRACKET
| (a) Remove the 2 nuts and No. 2 room light bracket. |
|
4. REMOVE SLIDING ROOF DRIVE GEAR ASSEMBLY (for Roof Sunshade)
| (a) Remove the 2 nuts and room light bracket. |
|
(b) Disconnect the connector.
| (c) Remove the 2 bolts and sliding roof drive gear assembly. |
|
5. REMOVE SLIDING ROOF DRIVE GEAR ASSEMBLY (for Sliding Roof Glass)
(a) Disconnect the connector.
| (b) Remove the 2 bolts and sliding roof drive gear assembly. |
|
6. REMOVE SLIDE ROOF RAIL SUB-ASSEMBLY
(a) Remove the 14 nuts and slide roof rail sub-assembly from the sliding roof housing panel.
7. REMOVE REAR SLIDING ROOF GARNISH
(a) Using a heat light, heat the rear sliding roof garnish.
Heating Temperature| Item | Temperature |
|---|---|
| Rear Sliding Roof Garnish | 20 to 30°C (68 to 86°F) |
CAUTION:
- Do not touch the heat light and heated parts, touching the heat light may result in burns.
- Touching heated parts for a long time may result in burns.
.png)
| *a | Heated Part |
| *b | Heat Light |
NOTICE:
Do not heat the rear sliding roof garnish excessively.
(b) Disengage the 2 guides to remove the rear sliding roof garnish.
.png) | Double-sided Tape | - | - |
8. REMOVE NO. 2 ROOF WIRE
(a) Cut the tape at the position shown in the illustration.
| *a | Cut | - | - |
| | Tape | - | - |
(b) When reusing the No. 2 roof wire:
(1) Wrap the tape around the No. 2 roof wire.
HINT:
Make sure to remove the remaining tape from the bracket.
(c) Disengage the claw and 15 clamps to remove the No. 2 roof wire.
9. REMOVE SUNSHADE TRIM SUB-ASSEMBLY
(a) Move the sunshade trim sub-assembly as shown in the illustration to disengage the 2 claws.
| | Remove in this Direction | - | - |
(b) Disengage the 2 claws.
(c) Slide the sunshade trim sub-assembly as shown in the illustration.
| | Remove in this Direction | - | - |
| (d) Remove the sliding roof sunshade plate. HINT: Use the same procedure for the RH side and LH side. |
|
(e) Remove the sunshade trim sub-assembly as shown in the illustration.
| *A | RH Side |
| *B | LH side |
| *a | Retractor Cap |
| | Remove in this Direction (1) |
| | Remove in this Direction (2) |
NOTICE:
To prevent the sunshade trim sub-assembly from being damaged, fully push in the RH side retractor cap before lifting the sunshade trim sub-assembly to separate it from the slide roof rail sub-assembly.
HINT:
Separate the RH side first.
READ NEXT:
Reassembly
REASSEMBLY PROCEDURE 1. INSTALL SUNSHADE TRIM SUB-ASSEMBLY (a) Make sure that the No. 1 sliding roof shoe sub-assembly is positioned as shown in the illustration. HINT: Use the same procedure for t
Installation
INSTALLATION PROCEDURE 1. INSTALL SLIDING ROOF OR REMOVABLE ROOF HOUSING SUB-ASSEMBLY (a) Pass a string under the windshield outside moulding as shown in the illustration. *1 Windshield Outside
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Check For Intermittent Problems
CHECK FOR INTERMITTENT PROBLEMS NOTICE:
If the vehicle or vehicle controls are operated (for example, during initial inspection when the vehicle is brought in for repair) before operation history has been read and saved, the operation history information could be lost.
The Operation History fun
