Lexus ES manuals

Lexus ES: Components

COMPONENTS

ILLUSTRATION

*1

NO. 1 OIL NOZZLE SUB-ASSEMBLY

*2

NO. 2 OIL NOZZLE SUB-ASSEMBLY

*3

CRANKSHAFT

*4

CRANKSHAFT THRUST WASHER

*5

OIL SEPARATOR GASKET

*6

CRANKSHAFT BEARING

*7

CRANKSHAFT BEARING CAP SET BOLT

*8

CONNECTING ROD BOLT

*9

CONNECTING ROD BEARING

*10

PISTON PIN

*11

STRAIGHT PIN

*12

PISTON

*13

PISTON RING SET

*14

PISTON PIN HOLE SNAP RING

*15

RING PIN

*16

NO. 1 COMPRESSION RING

*17

NO. 2 COMPRESSION RING

*18

UPPER SIDE RAIL

*19

OIL RING EXPANDER

*20

LOWER SIDE RAIL

*21

CONNECTING ROD

*22

CONNECTING ROD CAP

*23

NO. 2 CRANKSHAFT BEARING

*24

CRANKSHAFT BEARING CAP

*25

CYLINDER BLOCK WITH HEAD STRAIGHT SCREW PLUG

*26

GASKET

*27

NO. 1 VENTILATION CASE

*28

CONNECTING ROD SUB-ASSEMBLY

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

-

-

*T1

1st: 38 (387, 28)

2nd: Turn 90°

*T2

1st: 61 (622, 45)

2nd: Turn 90°

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 Inspection

INSPECTION PROCEDURE 1. INSPECT CYLINDER BLOCK FOR WARPAGE (a) Using a precision straightedge and feeler gauge, check the surface which contacts the cylinder head gasket for warpage. Maximum Warpag

 Replacement

REPLACEMENT PROCEDURE 1. REPLACE RING PIN NOTICE: It is not necessary to remove the ring pins unless they are being replaced. (a) Remove the 12 ring pins. (b) Using a plastic hammer, install 12 new ri

 Reassembly

REASSEMBLY PROCEDURE 1. INSTALL NO. 2 OIL NOZZLE SUB-ASSEMBLY (a) Using a 5 mm hexagon wrench, install the 4 No. 2 oil nozzle sub-assemblies to the cylinder block sub-assembly with the 4 bolts. Tor

SEE MORE:

 Parts Location

PARTS LOCATION ILLUSTRATION *1 FAN WITH MOTOR ASSEMBLY - COOLING FAN MOTOR - COOLING FAN ECU *2 ECM *3 NO. 1 ENGINE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY - EFI-MAIN NO. 1 RELAY - -

 Automatic Light Control Sensor

ComponentsCOMPONENTS ILLUSTRATION *1 AUTOMATIC LIGHT CONTROL SENSOR *2 NO. 1 SPEAKER OPENING COVER ASSEMBLY On-vehicle InspectionON-VEHICLE INSPECTION PROCEDURE 1. INSPECT AUTOMATIC LIGHT CONTROL SENSOR (a) Disconnect the H3 automatic light control sensor connector. *a

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